Electrical connector having bus bars providing circuit board retention

Claim 2

A ground bus for an electrical connector of the type mountable onto a circuit board and including an array of signal terminals having solder tails electrically connectable to circuits of the circuit board and further including contact sections exposed at the connector mating face, the ground bus having a mating section exposed at a mating face of the connector and a plurality of ground posts extending from a board mounting face of the connector adapted to be inserted into respective through holes of the circuit board and soldered, the ground bus comprising: a body section disposed within a dielectric housing of the connector and including a mating section exposed at a mating face of the connector, and a plurality of pairs of said ground posts extending from the body section, each of said ground posts being spaced apart from the others for insertion into a respective through hole of the circuit board, each said ground post including a base section disposed within a respective passageway of the housing, and a beam section extending beyond the mounting face of the housing to a free end adapted to be inserted into a respective said through hole of the circuit board to be soldered therewithin, one of said ground posts of each of said pairs including a protuberance extending from an edge of a respective said beam section proximate said free end in a first direction parallel to said ground bus body section, and the other of said ground posts of each of said pairs including a protuberance extending from an edge of a respective said beam section proximate said free end in a direction opposite said first direction, said protuberances extending from an edge of a respective said beam section to engage side walls of said respective through holes and deflect said beam section toward opposing side walls of said through holes with the thus-deflected beam sections bearing against the engaged side walls under spring bias sufficient to provide a modest mechanical retention of the connector to the circuit board until soldering.

Claim 3

A ground bus as set forth in claim 1 wherein said base sections are disposed in interference fit within respective said passageways.

Claim 4

A ground bus as set forth in claim 1 wherein tips of said free ends are generally centered with respect to respective said through holes prior to insertion, and edges of said free ends adjacent said tips are contoured to facilitate insertion into said through holes.

Claim 5

A ground bus as set forth in claim 1 wherein each said pair is spaced from other said pairs by a said ground post having no protuberance.

Claim 6

A ground bus as set forth in claim 4 wherein each said one and said other of said ground posts includes a root joining said beam section to a respective said base section having a cross-sectional area reduced from a general cross-sectional area of the remainder of said beam section between said root and said protuberance.

Claim 7

A ground bus as set forth in claim 5 wherein said reduced cross-section of said root is defined by a notch.

Claim 8

A ground bus as set forth in claim 5 wherein said reduced cross-section of said root is defined by said beam section being gradually tapered inwardly from said side edge from said protuberance to said root.

Claim 9

A ground bus as set forth in claim 5 wherein said roots of said ones and said others of said ground posts are exposed across said mounting face of the connector.

Claim 10

A ground bus as set forth in claim 5 wherein said base sections of said ones and said others of said ground posts extend only along mounting-face remote portions of said passageways enabling said roots of said ones and said others of said ground posts to be recessed within respective said passageways, enabling said beam sections to be of sufficient length to be deflected to generate sufficient spring bias within respective said through holes while said protuberances are located adjacent the mounting surface of the circuit board when the ground posts are shortened so that free ends thereof do not protrude from a connector-remote surface of the circuit board.

Claim 11

An electrical bus member for an electrical connector of the type mountable onto a circuit board, the bus member having a mating section exposed at a mating face of the connector and a plurality of posts extending from a board mounting face of the connector adapted to be inserted into respective through holes of the circuit board and soldered, the bus member comprising: a body section disposed within a dielectric housing of the connector and including a mating section exposed at a mating face of the connector, and a plurality of pairs of said posts extending from the body section, each of said posts being spaced from the others thereof for insertion into respective through holes of the circuit board, each said post including a base section disposed within a respective passageway of the housing, and a beam section extending beyond the mounting face of the housing to a free end adapted to be inserted into a respective through hole of a circuit board to be soldered therewithin, one of said posts of each of said pairs including a protuberance extending from an edge of a respective said beam section proximate said free end in a first direction parallel to said bus body section, and the other of said posts of each of said pairs including a protuberance extending from an edge of a respective said beam section proximate said free end in a direction opposite said first direction, said protuberances extending from an edge of a respective said beam section to engage side walls of said respective through holes and deflect said beam section toward opposing side walls of said through holes with the thus-deflected beam sections bearing against the engaged side walls under spring bias sufficient to provide a modest mechanical retention of the connector to the circuit board until soldering.

Claim 12

An electrical bus member for an electrical connector of the type mountable onto a circuit board, the bus member having a mating section exposed at a mating face of the connector and a plurality of posts extending from a board mounting face of the connector adapted to be inserted into respective through holes of the circuit board and soldered, the bus member comprising: a body section disposed within a dielectric housing of the connector and including a mating section exposed at a mating face of the connector, and a plurality of pairs of said posts extending from the body section, each of said posts being spaced from the others thereof for insertion into respective through holes of the circuit board, each said post including a base section disposed within a respective passageway of the housing, and a beam section extending beyond the mounting face of the housing to a free end adapted to be inserted into a respective through hole of a circuit board to be soldered therewithin, one of said posts of each of said pairs including a protuberance extending from an edge of a respective said beam section proximate said free end in a first direction parallel to said bus body section, and the other of said posts of each of said pairs including a protuberance extending from an edge of a respective said beam section proximate said free end in a direction opposite said first direction, said protuberances extending from an edge of a respective said beam section to engage side walls of said respective through holes and deflect said beam section toward opposing side walls of said through holes with the thus-deflected beam sections bearing against the engaged side walls under spring bias sufficient to provide a modest mechanical retention of the connector to the circuit board until soldering.

Claim 13

An electrical connector of the type mountable onto a circuit board, comprising: a dielectric housing having a mating face and a mounting face, and including at least a conductive member having a plurality of pairs of posts extending from the mounting face., each of said posts being spaced from the others for insertion into respective through holes of the circuit board and soldering thereto; each said post including a beam section extending beyond the mounting face of the housing to a free end adapted to be inserted into a respective through hole of the circuit board to be soldered therewithin, one of said posts of each of said pairs including a protuberance extending from an edge of a respective said beam section proximate said free end in a first direction, and the other of said posts of each of said pairs including a protuberance extending from an edge of a respective said beam section proximate said free end in a direction opposite said first direction, said protuberances extending from an edge of a respective said beam section to engage side walls of said respective through holes and deflect said beam section toward opposing side walls of said through holes with the thus-deflected beam sections bearing against the engaged side walls under spring bias sufficient to provide a modest mechanical retention of the connector to the circuit board until soldering.

Claim 14

An electrical connector of the type mountable onto a circuit board, comprising: a dielectric housing having a mating face and a mounting face, and including at least a conductive member having a plurality of pairs of posts extending from the mounting face., each of said posts being spaced from the others for insertion into respective through holes of the circuit board and soldering thereto; each said post including a beam section extending beyond the mounting face of the housing to a free end adapted to be inserted into a respective through hole of the circuit board to be soldered therewithin, one of said posts of each of said pairs including a protuberance extending from an edge of a respective said beam section proximate said free end in a first direction, and the other of said posts of each of said pairs including a protuberance extending from an edge of a respective said beam section proximate said free end in a direction opposite said first direction, said protuberances extending from an edge of a respective said beam section to engage side walls of said respective through holes and deflect said beam section toward opposing side walls of said through holes with the thus-deflected beam sections bearing against the engaged side walls under spring bias sufficient to provide a modest mechanical retention of the connector to the circuit board until soldering.

Claim 15

An electrical contact for an electrical connector of the type mountable onto a circuit board, comprising: a body section disposed and affixed within a dielectric housing of the connector and including a mating section exposed at a mating face of the connector, a post extending from the body section, and a beam section of said post extending beyond the mounting face of the housing to a free end adapted to be inserted into a respective through hole of a circuit board to be soldered therewithin, said post including a protuberance proximate said free end extending in a first direction from an edge of a respective said beam section, said protuberance extending from an edge of a respective said beam section to engage a side wall of said respective through hole and deflect said beam section toward an opposing side wall of said through hole with the thus-deflected beam section bearing against the engaged side wall under spring bias sufficient to provide a modest mechanical retention of the connector to the circuit board until soldering, and said post includes a root joining said beam section to said body section having a cross-sectional area reduced from a general cross-sectional area of the remainder of said beam section between said root and said protuberance.

Claim 16

An electrical contact for an electrical connector of the type mountable onto a circuit board, comprising: a body section disposed and affixed within a dielectric housing of the connector and including a mating section exposed at a mating face of the connector, a post extending from the body section, and a beam section of said post extending beyond the mounting face of the housing to a free end adapted to be inserted into a respective through hole of a circuit board to be soldered therewithin, said post including a protuberance proximate said free end extending in a first direction from an edge of a respective said beam section, said protuberance extending from an edge of a respective said beam section to engage a side wall of said respective through hole and deflect said beam section toward an opposing side wall of said through hole with the thus-deflected beam section bearing against the engaged side wall under spring bias sufficient to provide a modest mechanical retention of the connector to the circuit board until soldering, and said post includes a root joining said beam section to said body section having a cross-sectional area reduced from a general cross-sectional area of the remainder of said beam section between said root and said protuberance.

Claim 17

A contact as set forth in claim 12 wherein said reduced cross-section of said root is defined by a notch.

Claim 18

A contact as set forth in claim 12 wherein said reduced cross-section of said root is defined by said beam section being gradually tapered inwardly from said side edge from said protuberance to said root.

Claim 19

A contact as set forth in claim 12 wherein said root of said post is exposed across a mounting face of the connector.

Claim 20

A contact as set forth in claim 12 wherein a base section of said body section of said post adjacent said root extends only along a mounting-face remote portion of said passageway enabling said root of said post to be recessed within said passageway, enabling said beam section to be of sufficient length to be deflected to generate sufficient spring bias within a respective said through hole while said protuberance is located adjacent the mounting surface of the circuit board when said post is shortened so that a free end thereof do not protrude from a connector-remote surface of the circuit board.

Claim 21

An electrical bus member for an electrical connector of the type mountable onto a circuit board, the bus member having a mating section exposed at a mating face of the connector and a plurality of posts extending from a board mounting face of the connector adapted to be inserted into respective through holes of the circuit board and soldered, the bus member comprising: a body section disposed within a dielectric housing of the connector and including a mating section exposed at a mating face of the connector, and a plurality of said posts extending from the body section and spaced from each other for insertion into respective through holes of the circuit board, each said post including a base section disposed within a respective passageway of the housing, and a beam section extending beyond the mounting face of the housing to a free end adapted to be inserted into a respective through hole of a circuit board to be soldered therewithin, at least one of said posts including a protuberance extending from an edge of a respective said beam section proximate said free end in a first direction parallel to said bus body section, and at least another of said posts including a protuberance extending from an edge of a respective said beam section proximate said free end in a direction opposite said first direction; said protuberances extending from an edge of a respective said beam section to engage side:walls of said respective through holes and deflect said beam section toward opposing side walls of said through holes with the thus-deflected beam sections bearing against the engaged side walls under spring bias sufficient to provide a modest mechanical retention of the connector to the circuit board until soldering; each said one and said other of said posts includes a root joining said beam section to a respective said base section having a cross-sectional area reduced from a general cross-sectional area of the remainder of said beam section between said root and said protuberance; and each said one of said posts is separated from each said other of said posts by a said post having no protuberance.

Claim 22

An electrical bus member for an electrical connector of the type mountable onto a circuit board, the bus member having a mating section exposed at a mating face of the connector and a plurality of posts extending from a board mounting face of the connector adapted to be inserted into respective through holes of the circuit board and soldered, the bus member comprising: a body section disposed within a dielectric housing of the connector and including a mating section exposed at a mating face of the connector, and a plurality of said posts extending from the body section and spaced from each other for insertion into respective through holes of the circuit board, each said post including a base section disposed within a respective passageway of the housing, and a beam section extending beyond the mounting face of the housing to a free end adapted to be inserted into a respective through hole of a circuit board to be soldered therewithin, at least one of said posts including a protuberance extending from an edge of a respective said beam section proximate said free end in a first direction parallel to said bus body section, and at least another of said posts including a protuberance extending from an edge of a respective said beam section proximate said free end in a direction opposite said first direction; said protuberances extending from an edge of a respective said beam section to engage side:walls of said respective through holes and deflect said beam section toward opposing side walls of said through holes with the thus-deflected beam sections bearing against the engaged side walls under spring bias sufficient to provide a modest mechanical retention of the connector to the circuit board until soldering; each said one and said other of said posts includes a root joining said beam section to a respective said base section having a cross-sectional area reduced from a general cross-sectional area of the remainder of said beam section between said root and said protuberance; and each said one of said posts is separated from each said other of said posts by a said post having no protuberance.

Claim 23

An electrical connector of the type mountable onto a circuit board, comprising: a dielectric housing having a mating face and a mounting face, and including at least a conductive member having a plurality of posts extending from the mounting face for insertion into respective through holes of the circuit board and soldering thereto; each said post including a beam section extending beyond the mounting face of the housing for a free end adapted to be inserted into a respective through hole of the circuit board to be soldered therewithin, at least one of said posts including a protuberance extending from an edge of a respective said beam section proximate said free end in a first direction, and at least another of said posts including a protuberance extending from an edge of a respective said beam section proximate said free end in a direction opposite said first direction; said protuberances extending from an edge of a respective said beam section to engage side walls of said respective through holes and deflect said beam section toward opposing side walls of said through holes with the thus-deflected beam sections bearing against the engaged side walls under spring bias sufficient to provide a modest mechanical retention of the connector to the circuit board until soldering; and each said one and said other of said posts includes a root joining said beam section to a respective said base section having a cross-sectional area reduced from a general cross-sectional area of the remainder of said beam section between said root and said protuberance.

Claim 24

An electrical connector of the type mountable onto a circuit board, comprising: a dielectric housing having a mating face and a mounting face, and including at least a conductive member having a plurality of posts extending from the mounting face for insertion into respective through holes of the circuit board and soldering thereto; each said post including a beam section extending beyond the mounting face of the housing for a free end adapted to be inserted into a respective through hole of the circuit board to be soldered therewithin, at least one of said posts including a protuberance extending from an edge of a respective said beam section proximate said free end in a first direction, and at least another of said posts including a protuberance extending from an edge of a respective said beam section proximate said free end in a direction opposite said first direction; said protuberances extending from an edge of a respective said beam section to engage side walls of said respective through holes and deflect said beam section toward opposing side walls of said through holes with the thus-deflected beam sections bearing against the engaged side walls under spring bias sufficient to provide a modest mechanical retention of the connector to the circuit board until soldering; and each said one and said other of said posts includes a root joining said beam section to a respective said base section having a cross-sectional area reduced from a general cross-sectional area of the remainder of said beam section between said root and said protuberance.

Claim 25

The connector of claim 18 wherein said base sections of said ones and said others of said posts extend only along mounting-face remote portions of said passageways enabling said roots of said ones and said others of said posts to be recessed within respective said passageways, enabling said beam sections to be of sufficient length to be deflected to generate sufficient spring bias within respective said through holes while said protuberances are located adjacent the mounting surface of the circuit board when the posts are shortened so that free ends thereof do not protrude from a connector-remote surface of the circuit board, and each said one of said posts is separated from each said other of said posts by a said post having no protuberance, thereby maintaining sufficient interference fit of said bus in said connector housing by base sections of said posts having no protuberances spaced regularly along the housing.