US4735587A — Pin header with board retention tail

Claim 1

Independent Claim 356 words

A circuit board pin including a straight section formed of uniform width square cross-section pin stock having: (a) spaced apart first and second portions extending along a common longitudinal axis, each portion consisting of a length of flat sided square cross section pin stock; (b) a connection joining the first and second portions, said connection consisting of a half stock width rectangular cross section middle portion located on one side of the straight section; (c) a first shear surface on the interior of the middle portion and extending between the first and second portions; (d) a step on the second portion at one end of the first shear surface; and (e) a half stock width rectangular cross section cantilever arm on the other side of the straight section joined to the first portion at the other end of the first shear surface, the arm being bent laterally of the middle portion and having a free end adjacent to and below the step, the arm having a second shear surface generally coplanear with and overlying the first shear surface, an exterior full stock width side away from the shear surfaces and coplanear with adjacent sides of the first and second portions, an exterior half stock width side located outwardly of the middle portion and having a smoothly rounded convex circuit board hole contact surface extending from the first portion to the free end of the arm, and an interior half stock width side at least partially overlying the first shear surface and having a first face adjacent the first portion extending at approximately 45 degrees to the longitudinal axis of the sections and a second face extending from the first face to the free end of the arm at a shallow angle to the axis; whereby upon positioning of the first portion in a plated circuit board hole and movement of the pin into the hole the contact surface of the arm nondestructively engages plating in the hole, the arm is bent inwardly and resiliently holds the pin in the hole during soldering to form an electrical connection between the pin and the plating in the hole.

Claim 2

Dependent Claim 356 words

A circuit board pin including a straight section formed of uniform width square cross-section pin stock having: (a) spaced apart first and second portions extending along a common longitudinal axis, each portion consisting of a length of flat sided square cross section pin stock; (b) a connection joining the first and second portions, said connection consisting of a half stock width rectangular cross section middle portion located on one side of the straight section; (c) a first shear surface on the interior of the middle portion and extending between the first and second portions; (d) a step on the second portion at one end of the first shear surface; and (e) a half stock width rectangular cross section cantilever arm on the other side of the straight section joined to the first portion at the other end of the first shear surface, the arm being bent laterally of the middle portion and having a free end adjacent to and below the step, the arm having a second shear surface generally coplanear with and overlying the first shear surface, an exterior full stock width side away from the shear surfaces and coplanear with adjacent sides of the first and second portions, an exterior half stock width side located outwardly of the middle portion and having a smoothly rounded convex circuit board hole contact surface extending from the first portion to the free end of the arm, and an interior half stock width side at least partially overlying the first shear surface and having a first face adjacent the first portion extending at approximately 45 degrees to the longitudinal axis of the sections and a second face extending from the first face to the free end of the arm at a shallow angle to the axis; whereby upon positioning of the first portion in a plated circuit board hole and movement of the pin into the hole the contact surface of the arm nondestructively engages plating in the hole, the arm is bent inwardly and resiliently holds the pin in the hole during soldering to form an electrical connection between the pin and the plating in the hole.

Claim 3

Dependent Claim 28 words

A circuit board pin as in claim 1 wherein the pin is straight and has the same square cross section along its length except at the middle portion.

Claim 4

Dependent Claim 24 words

A circuit board pin as in claim 1 wherein the longitudinal length of the first portion is less than the width of the pin.

Claim 5

Dependent Claim 54 words

A pin header including an elongate insulating body, a plurality of pins as in claim 1 mounted in the body in two spaced rows extending along the body with the arms located between the body and the first portions, the arms in each row of pins being bent toward the other row of pins.

Claim 6

Dependent Claim 18 words

A pin header as in claim 4 wherein the rows of pins include pairs of laterally opposed pins.

Claim 7

Dependent Claim 58 words

A pin header as in claim 4 wherein the body includes a circuit board contact surface and the pins extend outwardly of contact surface, the step is located a distance below the contact surface, the longitudinal length of the pin extending below the contact surface is X and the longitudinal length of the arm is approximately 75% X.

Claim 8

Dependent Claim 82 words

A pin header as in claim 6 wherein the pins are formed from 0.025 inch square pin stock, X is approximately 0.10 inch, the step is located approximately 0.005 inch below the contact surface, the longitudinal length of the first portion is approximately 0.020 inch and the maximum width of the pin at the middle portion and arm is between 0.039 and 0.049 inch for engagement with circuit board holes having a diameter of from about 0.040 inch to about 0.048 inch.

Claim 9

Dependent Claim 15 words

A pin header as in claim 7 wherein the shallow angle is approximately 5 degrees.

Claim 10

Dependent Claim 39 words

A circuit board pin as in claim 1 wherein the step is located a longitudinal distance X from the end of the first portion away from the middle portion and the longitudinal length of the arm is about 79%X.

Claim 11

Dependent Claim 59 words

A circuit board pin as in claim 9 wherein the pin is formed from 0.025 inch square pin stock, X is approximately 0.090 inch and the maximum width of the pin at the middle portion is between 0.039 inch and 0.049 inch for engagement with circuit board holes having a diameter of from 0.040 inch to about 0.048 inch.

Annuity Stage	Window Opens	Payment Deadline	Surcharge Period Until	Estimated Fee	Status
3.5 Years (Year 4)	1991-04-05	1991-10-05	1992-04-05	$2000.00	Window Closed / Lapsed
7.5 Years (Year 8)	1995-04-05	1995-10-05	1996-04-05	$3760.00	Window Closed / Lapsed
11.5 Years (Year 12)	1999-04-05	1999-10-05	2000-04-05	$7700.00	Window Closed / Lapsed

Pin header with board retention tail

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