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US5407656A
Expired / Lapsed
US
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Method and compositions for the production of chlorine dioxide
Assignee: Arco Research Co Inc
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Filing: 1994-04-22
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Granted: 1995-04-18
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Expires: 2014-04-22
Abstract
Abstract The present invention relates to a method for producing chlorine dioxide (ClO 2 ) disinfecting solution which preferably minimizes the amount of residual chlorite ion (ClO 2 -) so that the disinfecting solution can be used in a number of industries, preferably including the food, food processing, drinking water, pharmaceutical production, medical and dental industries. Chlorine dioxide generating solutions which are substantially corrosion free as well as gel formulations are also disclosed.
Inventors
- 👤 Habib Roozdar
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-08 14:00
CPC Classifications
C; C01; C01B; C01B11/00; C01B11/02; C01B11/022; C01B11/023; C01B11/024
Claims Analysis
Total Claims: 28
Claim 1
Independent Claim
144 words
A method of producing chlorine dioxide comprising: combining in a first aqueous solution an aqueous soluble chlorite salt, an aqueous soluble acid and an aqueous soluble hydroxyl free aldehyde disproportionation agent, said chlorite salt, said acid and said aldehyde disproportionation agent being included in said first solution in concentrations effective in combination to produce chlorine dioxide in a concentration of at least about 5 parts per million after a period of about ten minutes, said first solution having an initial pH of about 5.0 or less, said first solution producing at least twice the concentration of chlorine dioxide after said period compared to a second aqueous solution identical to said first solution except that an aldose disproportionation agent is substituted for said aldehyde disproportionation agent in said second solution at the same molar concentration said aldehyde disproportionation agent is included in said first solution.
Claim 2
Independent Claim
144 words
A method of producing chlorine dioxide comprising: combining in a first aqueous solution an aqueous soluble chlorite salt, an aqueous soluble acid and an aqueous soluble hydroxyl free aldehyde disproportionation agent, said chlorite salt, said acid and said aldehyde disproportionation agent being included in said first solution in concentrations effective in combination to produce chlorine dioxide in a concentration of at least about 5 parts per million after a period of about ten minutes, said first solution having an initial pH of about 5.0 or less, said first solution producing at least twice the concentration of chlorine dioxide after said period compared to a second aqueous solution identical to said first solution except that an aldose disproportionation agent is substituted for said aldehyde disproportionation agent in said second solution at the same molar concentration said aldehyde disproportionation agent is included in said first solution.
Claim 3
Dependent Claim
34 words
The method according to claim 1 wherein said acid is selected from the group consisting of aqueous soluble bisulfate salts, sulfamic acid, maleic acid, phosphoric acid, ethylenediaminetetraacetic acid, monosodium ethylenediaminetetraacetic acid and mixtures thereof.
Claim 4
Dependent Claim
18 words
The method according to claim 2 wherein said chlorite salt is selected from sodium chlorite and potassium chlorite.
Claim 5
Dependent Claim
22 words
The method according to claim 1 wherein said aldehyde is selected from the group consisting of acetaldehyde, benzaldehyde, propionaldehyde, glutaraldehyde and 2-furfural.
Claim 6
Dependent Claim
21 words
The method according to claim 1 wherein said aldehyde is selected from the group consisting of glutaraldehyde, acetaldehyde, benzaldehyde and propionaldehyde.
Claim 7
Dependent Claim
35 words
The method according to claim 1 wherein said first aqueous solution has an initial pH of about 3.0 to about 4.5 and further includes an amount of a gelling agent effective to gel said solution.
Claim 8
Dependent Claim
37 words
The method according to claim 6 wherein said first aqueous solution further includes at least one additive selected from the group consisting of surfactants, emulsifiers, emollients, wound healing agents, lubricants, film-formers, diluents, fillers, humectants and penetration enhancers.
Claim 9
Dependent Claim
20 words
The method according to claim 1 wherein said first aqueous solution has an initial pH of about 3.5 to 4.5.
Claim 10
Dependent Claim
37 words
The method according to claim 1 wherein said chlorine dioxide is produced in said first solution after said period in a concentration of at least four times the concentration of chlorine dioxide produced in said second solution.
Claim 11
Independent Claim
175 words
A method of producing chlorine dioxide comprising: combining in a first aqueous solution an aqueous soluble chlorite salt, an acid selected from the group consisting of an aqueous soluble bisulfate salt, sulfamic acid, maleic acid, phosphoric acid, ethylenediaminetetraacetic acid, monosodium ethylenediaminetetracetic acid and mixtures thereof and an aldehyde disproportionation agent selected from the group consisting of acetaldehyde, propionaldehyde, glutaraldehyde, 2-furfural, and mixtures thereof, said chlorite salt, said acid and said disproportionation agent being included in said first solution in concentrations effective in combination to produce chlorine dioxide in a concentration of at least about 5 parts per million after a period of about ten minutes, said first solution having an initial pH of about 5.0 or less, said first solution producing at least twice the concentration of chlorine dioxide after said period compared to a second aqueous solution identical to said first solution except that an aldose disproportionation agent is substituted for said aldehyde disproportionation agent in said second solution at the same molar concentration said aldehyde disproportionation agent is included in said first solution.
Claim 12
Independent Claim
175 words
A method of producing chlorine dioxide comprising: combining in a first aqueous solution an aqueous soluble chlorite salt, an acid selected from the group consisting of an aqueous soluble bisulfate salt, sulfamic acid, maleic acid, phosphoric acid, ethylenediaminetetraacetic acid, monosodium ethylenediaminetetracetic acid and mixtures thereof and an aldehyde disproportionation agent selected from the group consisting of acetaldehyde, propionaldehyde, glutaraldehyde, 2-furfural, and mixtures thereof, said chlorite salt, said acid and said disproportionation agent being included in said first solution in concentrations effective in combination to produce chlorine dioxide in a concentration of at least about 5 parts per million after a period of about ten minutes, said first solution having an initial pH of about 5.0 or less, said first solution producing at least twice the concentration of chlorine dioxide after said period compared to a second aqueous solution identical to said first solution except that an aldose disproportionation agent is substituted for said aldehyde disproportionation agent in said second solution at the same molar concentration said aldehyde disproportionation agent is included in said first solution.
Claim 13
Dependent Claim
27 words
The method according to claim 10 wherein said acid is an aqueous soluble bisulfate salt is selected from the group consisting of sodium bisulfate and potassium bisulfate.
Claim 14
Dependent Claim
12 words
The method according to claim 10 wherein said acid is phosphoric acid.
Claim 15
Dependent Claim
21 words
The method according to claim 10 wherein said aldehyde is selected from the group consisting of acetaldehyde, benzaldehyde, propionaldehyde and glutaraldehyde.
Claim 16
Dependent Claim
22 words
The method according to claim 10 wherein said chlorite salt is selected from the group consisting of potassium chlorite and sodium chlorite.
Claim 17
Dependent Claim
35 words
The method according to claim 10 wherein said first aqueous solution has an initial pH of about 3.0 to about 4.5 and further includes an amount of a gelling agent effective to gel said solution.
Claim 18
Dependent Claim
36 words
The method according to claim 15 wherein said aqueous solution further includes at least one additive selected from the group consisting of surfactants, emulsifiers, emollients, wound healing agents, lubricants, film-formers, diluents, fillers, humectants and penetration enhancers.
Claim 19
Dependent Claim
19 words
The method according to claim 10 wherein said aqueous solution has an initial pH of about 3.5 to 4.5.
Claim 20
Dependent Claim
37 words
The method according to claim 10 wherein said chlorine dioxide is produced in said first solution after said period in a concentration of at least four times the concentration of chlorine dioxide produced in said second solution.
Claim 21
Independent Claim
148 words
A method of producing chlorine dioxide comprising combining an amount of an aqueous soluble chlorite salt in solution with an amount of an acid selected from the group consisting of an aqueous soluble bisulfate salt, sulfamic acid, maleic acid, phosphoric acid, ethylenediaminetetraacetic acid, monosodium ethylenediaminetetracetic acid and mixtures thereof in combination with an amount of a hydroxyl-free aldehyde disproportionation agent selected from the group consisting of glutaraldehyde, propionaldehyde, acetaldehyde, benzaldehyde and 2-furfural effective to produce chlorine dioxide in a concentration of at least about 5 parts per million, said solution after combining said chlorite salt, said acid and said disproportionation agent having an initial pH of less than about 4.5, said disproportionation agent substantially increasing the rate of formation of chlorine dioxide and minimizing residual chlorite in said solution in comparison to methods which otherwise the same except utilizing aldose disproportionation agents rather than hydroxyl-free aldehyde disproportionation agents.
Claim 22
Independent Claim
148 words
A method of producing chlorine dioxide comprising combining an amount of an aqueous soluble chlorite salt in solution with an amount of an acid selected from the group consisting of an aqueous soluble bisulfate salt, sulfamic acid, maleic acid, phosphoric acid, ethylenediaminetetraacetic acid, monosodium ethylenediaminetetracetic acid and mixtures thereof in combination with an amount of a hydroxyl-free aldehyde disproportionation agent selected from the group consisting of glutaraldehyde, propionaldehyde, acetaldehyde, benzaldehyde and 2-furfural effective to produce chlorine dioxide in a concentration of at least about 5 parts per million, said solution after combining said chlorite salt, said acid and said disproportionation agent having an initial pH of less than about 4.5, said disproportionation agent substantially increasing the rate of formation of chlorine dioxide and minimizing residual chlorite in said solution in comparison to methods which otherwise the same except utilizing aldose disproportionation agents rather than hydroxyl-free aldehyde disproportionation agents.
Claim 23
Dependent Claim
17 words
The method according to claim 19 wherein said initial pH ranges from about 3.5 to about 4.5.
Claim 24
Dependent Claim
27 words
The method according to claim 19 wherein said acid is an aqueous soluble salt of bisulfate selected from the group consisting of sodium bisulfate and potassium bisulfate.
Claim 25
Dependent Claim
12 words
The method according to claim 19 wherein said acid is phosphoric acid.
Claim 26
Dependent Claim
28 words
The method according to claim 19 wherein said acid is added in an amount effective to produce an initial pH of said solution of less than about 2.5.
Claim 27
Dependent Claim
24 words
The method according to claim 6 wherein said gelling agent is selected from the group consisting of hydroxymethyl cellulose, hydroxyethyl cellulose and hydroxypropyl cellulose.
Claim 28
Dependent Claim
24 words
The method according to claim 15 wherein said gelling agent is selected from the group consisting of hydroxymethyl cellulose, hydroxyethyl cellulose and hydroxypropyl cellulose.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1998-04-17 | 1998-10-17 | 1999-04-18 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 2002-04-17 | 2002-10-17 | 2003-04-18 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2006-04-17 | 2006-10-17 | 2007-04-18 | $7700.00 | Window Closed / Lapsed |