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US5405567A Expired / Lapsed US ⏱️ 0.0 years remaining

Molding of articles from plastics

Assignee: Plastic Pallets Inc
•
Filing: 1993-12-10
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Granted: 1995-04-11
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Expires: 2013-12-10
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Abstract

Abstract A novel molded structure especially useful as a rigid, load-bearing structure, is provided. Also provided is a novel process for molding the structure, which may be in the form of a pallet. By the process, the structure is chilled as it is being formed. Recycled resins including contaminants of limited compatibility may be used.

Inventors

  • 👤 Donald G. Needham
  • 👤 William Kinzie
  • 👤 Bill V. Smith

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 20:31
CPC Classifications
B; B29; B29C; B29C51/00; B29C51/26; B29C51/42; B29C51/426; B29C48/00; B29C48/03; B29C48/07; B29C51/08; B29C51/082; B65; B65D; B65D19/00; B65D19/0004; B65D19/0006; B65D19/0008; B65D19/002; B65D19/0024; B65D19/0028; B65D19/38; B65D19/40; B29B; B29B17/00; B29B17/0026; B29B17/0042; B29K; B29K2023/00; B29K2023/04; B29K2023/06; B29K2023/0608; B29K2023/0625; B29K2067/00; B29L; B29L2031/00; B29L2031/712; B29L2031/7178; B65D2519/00; B65D2519/00004; B65D2519/00009; B65D2519/00014; B65D2519/00034; B65D2519/00049; B65D2519/00069; B65D2519/00258; B65D2519/00263; B65D2519/00268; B65D2519/00273; B65D2519/00283; B65D2519/00288; B65D2519/00313; B65D2519/00323; B65D2519/00328; B65D2519/00338; B65D2519/00398; B65D2519/00402; B65D2519/00407; B65D2519/00412; B65D2519/00547; B65D2519/00552; B65D2519/00557; B65D2519/00567; Y; Y02; Y02P; Y02P70/00; Y02P70/10; Y02W; Y02W30/00; Y02W30/50; Y02W30/62; Y10; Y10S; Y10S108/00; Y10S108/901; Y10S264/00; Y10S264/65; Y10T; Y10T428/00; Y10T428/24; Y10T428/24273; Y10T428/24298; Y10T428/24314; Y10T428/24479; Y10T428/2457; Y10T428/24628; Y10T428/24661; Y10T428/24942; Y10T428/2495

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 94 words
A process for forming a plastic article of a desired configuration, said process comprising providing a thermoplastic material in web form at a temperature selected from its glass transition temperature and within about 15° F. of said glass transition temperature; disposing the heated web in direct contact with mating mold members provided at a temperature below said glass transition temperature and below about 100° F., each mold member having a shaped exterior face to form said desired configuration from said web; and chilling said web as it is being formed by said mold members.
Claim 2
Dependent Claim 94 words
A process for forming a plastic article of a desired configuration, said process comprising providing a thermoplastic material in web form at a temperature selected from its glass transition temperature and within about 15° F. of said glass transition temperature; disposing the heated web in direct contact with mating mold members provided at a temperature below said glass transition temperature and below about 100° F., each mold member having a shaped exterior face to form said desired configuration from said web; and chilling said web as it is being formed by said mold members.
Claim 3
Dependent Claim 18 words
The process of claim 1, further comprising providing said thermoplastic material near its glass transition temperature, by extrusion.
Claim 4
Dependent Claim 20 words
The process of claim 1, wherein said mold members are provided at a temperature of from about 20°to 50° F.
Claim 5
Dependent Claim 104 words
A process for forming a plastic article of a desired configuration, said process comprising providing in web form, a thermoplastic material comprising a stiffening matrix and an elongation-providing portion, at a temperature near the glass transition temperature of said stiffening matrix, said elongation-providing portion being of distinct glass transition temperature; disposing the heated web in direct contact with mating mold members provided at a temperature below said glass transition temperature and below about 100° F., each mold member having a shaped exterior face to form said desired configuration from said web; and chilling said web as it is being formed by said mold members.
Claim 6
Dependent Claim 104 words
A process for forming a plastic article of a desired configuration, said process comprising providing in web form, a thermoplastic material comprising a stiffening matrix and an elongation-providing portion, at a temperature near the glass transition temperature of said stiffening matrix, said elongation-providing portion being of distinct glass transition temperature; disposing the heated web in direct contact with mating mold members provided at a temperature below said glass transition temperature and below about 100° F., each mold member having a shaped exterior face to form said desired configuration from said web; and chilling said web as it is being formed by said mold members.
Claim 7
Dependent Claim 18 words
The process of claim 4, further comprising providing said stiffening matrix near its glass transition temperature, by extrusion.
Claim 8
Dependent Claim 11 words
The process of claim 4, wherein said stiffening matrix is HDPE.
Claim 9
Dependent Claim 22 words
The process of claim 6, wherein said elongation-providing portion is selected from the group consisting of PET, polypropylene, LLDPE, and mixtures thereof.
Claim 10
Dependent Claim 20 words
The process of claim 4, wherein said mold members are provided at a temperature of from about 20°to 50° F.

References Cited (Backward Citations)

US3439078A Cited
US4304751A Cited
US4332767A Cited
US4563320A Cited
EP0350633A1 Cited
US5108529A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1998-04-10 1998-10-10 1999-04-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2002-04-10 2002-10-10 2003-04-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2006-04-10 2006-10-10 2007-04-11 $7700.00 Window Closed / Lapsed

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