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Phase mask for projection lithography and method for the manufacture thereof

Assignee: Infineon Technologies AG
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Filing: 1993-09-24
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Granted: 1995-03-14
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Expires: 2013-09-24
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Abstract

Abstract A carrier of light-transmissive material has a mask pattern of light-absorbent material arranged thereon. The carrier comprises first regions and second regions that are not covered by the absorbent material. An optical thickness of the carrier in the first regions differs from an optical thickness in the second regions such that a phase difference of 180°±60° exists between light that has traversed the first regions and light that has traversed the second regions. For manufacturing the phase mask, the first regions are produced by isotropic etching of the light-absorbent material and the second regions are produced by anisotropic etching into the carrier.

Inventors

  • 👤 Christoph Noelscher
  • 👤 Leonhard Mader

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 21:13
CPC Classifications
G; G03; G03F; G03F1/00; G03F1/26; G03F1/30; G03F1/29; G03F1/68; G03F1/70

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 158 words
A method for manufacturing a phase mask for projection photolithography having at least a first region and a second region wherein light of wavelength λ which has passed through the first and second regions are phase-shifted by 180°±60° relative to one another, comprising the steps of: providing a carrier of light-transmissive material with a light-absorbing layer and with a photoresist layer; structuring the photoresist layer by mask lithography, and then producing the first region by isotropic etching of the light-absorbing layer down onto a surface of the carrier, an under-etching beneath the structured photoresist layer being produced in the isotropic etching of the light-absorbing layer; and producing the second region by anisotropic etching of the carrier to a depth d=λ(1±1/3)/(2(n 2 -n 1 ), where n 2 is a refractive index in the first region and n 1 is a refractive index of a surrounding medium, the anisotropic etching occurring in edge alignment with the structured photoresist layer.
Claim 2
Independent Claim 158 words
A method for manufacturing a phase mask for projection photolithography having at least a first region and a second region wherein light of wavelength λ which has passed through the first and second regions are phase-shifted by 180°±60° relative to one another, comprising the steps of: providing a carrier of light-transmissive material with a light-absorbing layer and with a photoresist layer; structuring the photoresist layer by mask lithography, and then producing the first region by isotropic etching of the light-absorbing layer down onto a surface of the carrier, an under-etching beneath the structured photoresist layer being produced in the isotropic etching of the light-absorbing layer; and producing the second region by anisotropic etching of the carrier to a depth d=λ(1±1/3)/(2(n 2 -n 1 ), where n 2 is a refractive index in the first region and n 1 is a refractive index of a surrounding medium, the anisotropic etching occurring in edge alignment with the structured photoresist layer.
Claim 3
Dependent Claim 62 words
A method according to claim 1 wherein the under-etching beneath the structured photoresist layer is produced with an expanse of a=(c/m)·λ/NA under edges of the structured photoresist layer, where m represents imaging scale and NA represents a numerical aperture of an exposure means in which the phase mask is employed, and c is a constant that assumes values in a range 0.04≦c≦0.20.
Claim 4
Dependent Claim 48 words
A method according to claim 1 wherein the carrier comprises an auxiliary layer formed of a second material which is applied onto a substrate formed of a first material, said second material being selectively etchable with respect to a surface of the substrate in an anisotropic etching process.
Claim 5
Dependent Claim 27 words
A method according to claim 3 wherein the substrate is formed of quartz having a thin, etch-resistant cover layer, and the auxiliary layer is formed of quartz.
Claim 6
Dependent Claim 38 words
A method according to claim 3 wherein the substrate is formed of sapphire, and the auxiliary layer is formed of one of the substances selected from the group consisting of SiO 2 and Si 3 N 4 .
Claim 7
Independent Claim 156 words
A method for manufacturing a phase mask for projection photolithography having at least a first region and a second region wherein light of wavelength λ which has passed through the first and second regions are phase-shifted by 180°±60° relative to one another, comprising the steps of: providing a carrier of light-transmissive material with a light-absorbing layer and with a photoresist layer; structuring the photoresist layer by mask lithography, and then producing a first opening and the first region by isotropic etching of the light-absorbing layer down onto a surface of the carrier; covering the first region with a further, structured photoresist layer; producing the second region by anisotropic etching of the carrier through said first opening to a depth d=λ(1±1/3)/(2(n 2 -n 1 )), where n 2 is a refractive index in the first region and n 1 is a refractive index of a surrounding medium; and removing the further photoresist layer at said first region.
Claim 8
Independent Claim 156 words
A method for manufacturing a phase mask for projection photolithography having at least a first region and a second region wherein light of wavelength λ which has passed through the first and second regions are phase-shifted by 180°±60° relative to one another, comprising the steps of: providing a carrier of light-transmissive material with a light-absorbing layer and with a photoresist layer; structuring the photoresist layer by mask lithography, and then producing a first opening and the first region by isotropic etching of the light-absorbing layer down onto a surface of the carrier; covering the first region with a further, structured photoresist layer; producing the second region by anisotropic etching of the carrier through said first opening to a depth d=λ(1±1/3)/(2(n 2 -n 1 )), where n 2 is a refractive index in the first region and n 1 is a refractive index of a surrounding medium; and removing the further photoresist layer at said first region.
Claim 9
Dependent Claim 48 words
A method according to claim 6 wherein the carrier comprises an auxiliary layer formed of a second material which is applied onto a substrate formed of a first material, said second material being selectively etchable with respect to a surface of the substrate in an anisotropic etching process.
Claim 10
Dependent Claim 27 words
A method according to claim 6 wherein the substrate is formed of quartz having a thin, etch-resistant cover layer, and the auxiliary layer is formed of quartz.
Claim 11
Dependent Claim 38 words
A method according to claim 6 wherein the substrate is formed of sapphire, and the auxiliary layer is formed of one of the substances selected from the group consisting of SiO 2 and Si 3 N 4 .
Claim 12
Independent Claim 154 words
A method for manufacturing a phase mask for projection photolithography having at least a first region and a second region wherein light of wavelength λ which has passed through the first and second regions are phase-shifted by approximately 180° relative to one another, comprising the steps of: providing a carrier of light-transmissive material with a non-light transmissive layer and with a photoresist layer; structuring the photoresist layer, and then producing the first region by etching of the light-absorbing layer down onto a surface of the carrier, an under-etching beneath the structured photoresist layer being produced in the isotropic etching of the light-absorbing layer; and producing the second region by etching of the carrier to a depth d=λ(1±1/3)/(2(n 2 -n 1 )), where n 2 is a refractive index in the first region and n 1 is a refractive index of a surrounding medium, the etching occurring in edge alignment with the structured photoresist layer.
Claim 13
Independent Claim 154 words
A method for manufacturing a phase mask for projection photolithography having at least a first region and a second region wherein light of wavelength λ which has passed through the first and second regions are phase-shifted by approximately 180° relative to one another, comprising the steps of: providing a carrier of light-transmissive material with a non-light transmissive layer and with a photoresist layer; structuring the photoresist layer, and then producing the first region by etching of the light-absorbing layer down onto a surface of the carrier, an under-etching beneath the structured photoresist layer being produced in the isotropic etching of the light-absorbing layer; and producing the second region by etching of the carrier to a depth d=λ(1±1/3)/(2(n 2 -n 1 )), where n 2 is a refractive index in the first region and n 1 is a refractive index of a surrounding medium, the etching occurring in edge alignment with the structured photoresist layer.
Claim 14
Independent Claim 153 words
A method for manufacturing a phase mask for projection photolithography having at least a first region and a second region wherein light of wavelength λ which has passed through the first and second regions are phase-shifted by approximately 180° relative to one another, comprising the steps of: providing a carrier of light-transmissive material with a non-light transmissive layer and with a photoresist layer; structuring the photoresist layer, and then producing a first opening and the first region by etching of the light-absorbing layer down onto a surface of the carrier; covering the first region with a further, structured photoresist layer; producing the second region by etching of the carrier through said first opening to a depth d=λ(1±1/3)/(2(n 2 -n 1 )), where n 2 is a refractive index in the first region and n 1 is a refractive index of a surrounding medium; and removing the further photoresist layer at said first region.
Claim 15
Independent Claim 153 words
A method for manufacturing a phase mask for projection photolithography having at least a first region and a second region wherein light of wavelength λ which has passed through the first and second regions are phase-shifted by approximately 180° relative to one another, comprising the steps of: providing a carrier of light-transmissive material with a non-light transmissive layer and with a photoresist layer; structuring the photoresist layer, and then producing a first opening and the first region by etching of the light-absorbing layer down onto a surface of the carrier; covering the first region with a further, structured photoresist layer; producing the second region by etching of the carrier through said first opening to a depth d=λ(1±1/3)/(2(n 2 -n 1 )), where n 2 is a refractive index in the first region and n 1 is a refractive index of a surrounding medium; and removing the further photoresist layer at said first region.

References Cited (Backward Citations)

EP0090924A2 Cited
EP0234547A2 Cited
US5045417A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1998-03-13 1998-09-12 1999-03-14 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2002-03-13 2002-09-12 2003-03-14 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2006-03-13 2006-09-12 2007-03-14 $7700.00 Window Closed / Lapsed

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