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US5393822A Expired / Lapsed US ⏱️ 0.0 years remaining

Chopped carbon fiber strands coated with resin and molding obtained therefrom

Assignee: JFE Steel Corp
•
Filing: 1992-12-07
•
Granted: 1995-02-28
•
Expires: 2012-12-07
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Abstract

Abstract Resin-coated chopped carbon fiber stands for direct injection molding including chopped carbon fiber strands coated with 20-50 parts by weight of a thermosetting resin and 0.5-30 parts by weight of an urethane resin based on 100 parts by weight of the carbon 2iber chopped strands.

Inventors

  • 👤 Motoi Marumoto
  • 👤 Eiji Fujisawa
  • 👤 Hiroaki Shono

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 20:39
CPC Classifications
D; D01; D01F; D01F11/00; D01F11/10; D01F11/14; C; C08; C08J; C08J5/00; C08J5/04; C08J5/06

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 45 words
Resin-coated chopped carbon fiber strands for direct injection molding comprising chopped carbon fiber strands coated with 20-50 parts by weight of a thermosetting resin and 0.5-30 parts by weight of a urethane resin based on 100 parts by weight of the chopped carbon fiber strands.
Claim 2
Dependent Claim 45 words
Resin-coated chopped carbon fiber strands for direct injection molding comprising chopped carbon fiber strands coated with 20-50 parts by weight of a thermosetting resin and 0.5-30 parts by weight of a urethane resin based on 100 parts by weight of the chopped carbon fiber strands.
Claim 3
Dependent Claim 34 words
The resin-coated chopped carbon fiber strands according to claim 1 wherein the amount of the urethane resin is 1-20 parts by weight based on 100 parts by weight of the chopped carbon fiber strands.
Claim 4
Dependent Claim 20 words
The resin-coated chopped carbon fiber strands according to claim 1 wherein the weight ratio of thermosetting resin/urethane resin is 99/1-70/30.
Claim 5
Dependent Claim 34 words
The resin-coated chopped carbon fiber strands according to claim 1 wherein the amount of the thermosetting resin is 15-30 parts by weight and the amount of the urethane resin is 1-20 parts by weight.
Claim 6
Dependent Claim 22 words
The resin-coated chopped carbon fiber strands according to claim 1 wherein the length of the chopped carbon fiber strands is 1-50 mm.
Claim 7
Dependent Claim 39 words
The resin-coated chopped carbon fiber strands according to claim 1 wherein the diameter of filaments which constitute the chopped carbon fiber strands is 3-23μ and the number of the filaments which constitute each chopped carbon fiber strand is 100-100,000.
Claim 8
Dependent Claim 62 words
The resin-coated chopped carbon fiber strands according to claim 1 wherein the thermosetting resin comprises at least one resin selected from the group consisting of epoxy resins, phenolic resins, unsaturated polyester resins and diallyl phthalate resins, and the urethane resin comprises at least one member selected from the group consisting of thermoplastic urethane elastomers and urethane resins having no terminal isocyanate groups.
Claim 9
Dependent Claim 20 words
The resin-coated chopped carbon fiber strands according to claim 1 wherein the molecular weight of the urethane resin is 1,000-300,000.
Claim 10
Dependent Claim 37 words
A molding obtained by directly injection molding the resin-coated chopped carbon fiber strands of claim 1 alone, or optionally, together with a at least one resin selected from the group consisting of thermosetting resin and thermoplastic resin.
Claim 11
Dependent Claim 20 words
The resin-coated chopped carbon fiber strands according to claim 8 wherein the molecular weight of the urethane resin is 10,000-100,000.

References Cited (Backward Citations)

EP0070162A2 Cited
JPS5864202A Cited
JPS5888624A Cited
JPS6153385A Cited
EP0256852A2 Cited
EP0314157A2 Cited
US5108458A Cited
EP0368312A2 Cited
EP0501744A2 Cited
JPH06311302A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1998-02-27 1998-08-29 1999-02-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2002-02-27 2002-08-29 2003-02-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2006-02-27 2006-08-29 2007-02-28 $7700.00 Window Closed / Lapsed

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