Claims Analysis
Total Claims: 7
Claim 1
Independent Claim
254 words
A method of combining a tensioned garter with a substrate, said method comprising the steps of: a) wrapping a tensioned garter about a mandrel, said mandrel having a top surface and side walls depending from said top surface, said top surface having a perimeter defining a predetermined shape of said tensioned garter wrapped about said mandrel, said tensioned garter having an upper portion and a lower portion, said upper portion of said tensioned garter being positioned above said top surface of said mandrel, said upper portion of said tensioned garter having sufficient tension to cause said upper portion of said tensioned garter to fold over onto said top, surface of said mandrel to form a garter flange while said lower portion of said tensioned garter clings to said side walls of said mandrel; b) placing a substrate against said garter flange; and c) passing said mandrel having said substrate lying again said garter flange under an ultrasonic horn said top surface of said mandrel having a raised outer rim to provide a continuous fusion-seal at said outer rim, said outer rim having a shape against which said ultrasonic horn presses while applying vibration energy to also weaken an edge of said continuous fusion-seal inside said continuous fusion-seal, so that said edge of said continuous fusion-seal which is weakened may later be broken to remove from inside said continuous fusion-seal a portion of said substrate and of said tensioned garter, thereby forming a hole around which a remaining portion of said tensioned garter may contract.
Claim 2
Independent Claim
254 words
A method of combining a tensioned garter with a substrate, said method comprising the steps of: a) wrapping a tensioned garter about a mandrel, said mandrel having a top surface and side walls depending from said top surface, said top surface having a perimeter defining a predetermined shape of said tensioned garter wrapped about said mandrel, said tensioned garter having an upper portion and a lower portion, said upper portion of said tensioned garter being positioned above said top surface of said mandrel, said upper portion of said tensioned garter having sufficient tension to cause said upper portion of said tensioned garter to fold over onto said top, surface of said mandrel to form a garter flange while said lower portion of said tensioned garter clings to said side walls of said mandrel; b) placing a substrate against said garter flange; and c) passing said mandrel having said substrate lying again said garter flange under an ultrasonic horn said top surface of said mandrel having a raised outer rim to provide a continuous fusion-seal at said outer rim, said outer rim having a shape against which said ultrasonic horn presses while applying vibration energy to also weaken an edge of said continuous fusion-seal inside said continuous fusion-seal, so that said edge of said continuous fusion-seal which is weakened may later be broken to remove from inside said continuous fusion-seal a portion of said substrate and of said tensioned garter, thereby forming a hole around which a remaining portion of said tensioned garter may contract.
Claim 3
Dependent Claim
86 words
The method of claim 1 further comprising the step of: d) stripping said tensioned garter from said mandrel while applying vacuum to said portion of said substrate inside said continuous fusion-seal from said top surface of said mandrel so that said edge of said continuous fusion-seal is broken when said substrate and said tensioned garter are stripped off said mandrel, said portion of said substrate being held by vacuum to said top surface of said mandrel until after said hole is completely formed in said substrate.
Claim 4
Independent Claim
204 words
An apparatus for combining a tensioned garter with a substrate, said apparatus comprising: a) a mandrel having a top surface and side walls depending from said top surface; b) means for wrapping a tensioned garter about said mandrel, said top surface of said mandrel having a perimeter defining a predetermined shape of said tensioned garter, said tensioned garter having an upper portion and a lower portion, said upper portion of said tensioned garter being positioned above said top surface of said mandrel said upper portion of said tensioned garter having sufficient tension to cause said upper portion of said tensioned garter to fold over onto said top surface of said mandrel to form a garter flange while said lower portion of said tensioned garter clings to said side walls of said mandrel; c) means for placing a substrate against said garter flange; d) means for passing said top surface of said mandrel under an ultrasonic horn, said top surface of said mandrel acting as a sealing anvil; and e) an ultrasonic horn which presses against said sealing anvil with said substrate and said garter flange positioned therebetween, said ultrasonic horn applying vibration energy to form a fusion-seal between said substrate and said garter flange.
Claim 5
Independent Claim
204 words
An apparatus for combining a tensioned garter with a substrate, said apparatus comprising: a) a mandrel having a top surface and side walls depending from said top surface; b) means for wrapping a tensioned garter about said mandrel, said top surface of said mandrel having a perimeter defining a predetermined shape of said tensioned garter, said tensioned garter having an upper portion and a lower portion, said upper portion of said tensioned garter being positioned above said top surface of said mandrel said upper portion of said tensioned garter having sufficient tension to cause said upper portion of said tensioned garter to fold over onto said top surface of said mandrel to form a garter flange while said lower portion of said tensioned garter clings to said side walls of said mandrel; c) means for placing a substrate against said garter flange; d) means for passing said top surface of said mandrel under an ultrasonic horn, said top surface of said mandrel acting as a sealing anvil; and e) an ultrasonic horn which presses against said sealing anvil with said substrate and said garter flange positioned therebetween, said ultrasonic horn applying vibration energy to form a fusion-seal between said substrate and said garter flange.
Claim 6
Dependent Claim
99 words
The apparatus of claim 3 further comprising a raised outer rim on said top surface of said mandrel, said raised outer rim providing a continuous fusion-seal at said outer rim, said outer rim having a shape against which said ultrasonic horn presses to weaken an edge of said continuous fusion-seal inside said continuous fusion-seal so that said edge of said continuous fusion-seal which is weakened may be broken to remove from inside said continuous fusion-seal a portion of said substrate and of said tensioned garter, forming a hole around which a remaining portion of said tensioned garter may contract.
Claim 7
Dependent Claim
60 words
The apparatus of claim 4 further comprising means for stripping said tensioned garter from said mandrel while simultaneously applying vacuum to said portion of said substrate inside said continuous fusion-seal from said top surface of said mandrel so that said weakened edge of said continuous fusion-seal is broken when said substrate and said tensioned garter are stripped off said mandrel.