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US5382637A Expired / Lapsed US ⏱️ 0.0 years remaining

Solid state chain extension polymerization between Lewis acid oligomers and deblocked Lewis bases

Assignee: International Business Machines Corp
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Filing: 1991-10-31
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Granted: 1995-01-17
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Expires: 2011-10-31
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Abstract

Abstract A solid state chain extension method provides for the formation of a solid state film comprised of a high molecular weight polymer by chain extending a deblocked Lewis base with Lewis acid oligomers while the reactants are in a solid state form. In one embodiment, a negative resist is prepared by selectively exposing regions of the solid state film. The Lewis base is deblocked at the exposed regions by a suitable deblocking means. The Lewis acid oligomers and the deblocked Lewis base chain extend at the exposed regions. Development of the film removes the non-polymerized reactants. Optionally, the Lewis acid oligomers, when radiation-cross-linking, are cross-linked with one another prior to deblocking the Lewis base to form a negative resist. The cross-linked oligomers polymerize with the subsequently deblocked base to provide a high molecular weight polymer film. In an alternative embodiment, a positive resist is used by degrading and removing phot-sensitive Lewis acid oligomers using selective exposure lithography techniques and, subsequently, deblocking the Lewis base and chain extending the remaining oligomers with the deblocked Lewis base at the unexposed regions.

Inventors

  • 👤 Marie Angelopoulos
  • 👤 Claudius Feger
  • 👤 Jeffrey D. Gelorme
  • 👤 Jane M. Shaw

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 09:48
CPC Classifications
C; C08; C08G; C08G73/00; C08G73/06; C08G73/10; C08G73/1003; C08G73/1007; C08G73/101; G; G03; G03F; G03F7/00; G03F7/004; G03F7/0045; G03F7/038; G03F7/0387

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 84 words
A chain extension method comprising the steps of: providing a substantially solvent-free film comprised of a uniformly intermixed Lewis acid oligomer and a protected Lewis base; and deblocking said protected Lewis base to form a deblocked Lewis base permitting said deblocked Lewis base to react with said Lewis acid to form a polymer body comprising a chain extended high molecular weight polymer wherein said Lewis acid oligomer contains end groups selected from the group consisting of anhydride, acid chloride, carboxylic acid and sulfonyl chloride.
Claim 2
Dependent Claim 84 words
A chain extension method comprising the steps of: providing a substantially solvent-free film comprised of a uniformly intermixed Lewis acid oligomer and a protected Lewis base; and deblocking said protected Lewis base to form a deblocked Lewis base permitting said deblocked Lewis base to react with said Lewis acid to form a polymer body comprising a chain extended high molecular weight polymer wherein said Lewis acid oligomer contains end groups selected from the group consisting of anhydride, acid chloride, carboxylic acid and sulfonyl chloride.
Claim 3
Dependent Claim 22 words
A chain extension method according to claim 1 wherein said substantially solvent-free polymer body has a storage modulus exceeding a loss modulus.
Claim 4
Dependent Claim 45 words
A chain extension method according to claim 1 wherein said substantially solvent-free film is sufficiently viscoelastic to permit said deblocked Lewis base to come into sufficiently close contact with said Lewis acid to chemically react therewith to form said chain extended high molecular weight polymer.
Claim 5
Dependent Claim 29 words
A method according to claim 1 wherein said Lewis acid oligomer is an anhydride-terminated polyimide precursor of biphenylene tetracarboxylic acid dianhydride/phenylene diamine having repeating units of the formula, ##STR9##
Claim 6
Dependent Claim 30 words
A method according to claim 1 where said Lewis base is selected from the group consisting of multifunctional amines, multifunctional hydroxyl group containing compounds, multifunctional thiols and any combination thereof.
Claim 7
Dependent Claim 14 words
A method according to claim 1 where said Lewis base is a phenylene diamine.
Claim 8
Dependent Claim 26 words
A method according to claim 1 where said protected Lewis base has at least one protecting group selected from the group consisting of t-butoxycarbonyl and benzyloxycarbonyl.
Claim 9
Dependent Claim 25 words
A method according to claim 1 wherein said deblocking step is accomplished by applying heat, ultraviolet light, visible light, electron-beam, ion beam or x-ray radiation.
Claim 10
Dependent Claim 13 words
A polymer film or resist prepared according to the method of claim 1.
Claim 11
Dependent Claim 13 words
A polymer film or resist prepared according to the method of claim 2.
Claim 12
Dependent Claim 13 words
A polymer film or resist prepared according to the method of claim 3.

References Cited (Backward Citations)

US4481339A Cited
US4719267A Cited
US4728697A Cited
US4837124A Cited
US4832808A Cited
US4810613A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1998-01-16 1998-07-18 1999-01-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2002-01-16 2002-07-18 2003-01-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2006-01-16 2006-07-18 2007-01-17 $7700.00 Window Closed / Lapsed

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