Test probe assembly using buckling wire probes within tubes having opposed overlapping slots

Claim 2

An integral test probe unit comprising: a conductive wire having a first end and a second end, said wire undergoing buckling beam displacement when subjected to axially opposing forces; and a tube, said tube having an inner diameter for slidably receiving said wire, the first end of said wire extending beyond said tube and the second end of said wire being fixed to said tube, said tube further having slots, said slots being at a plurality of locations along the longitudinal axis thereof to provide spaces for the buckling beam displacement of said wire when pressure is applied axially to said first end of said wire relative to said tube, said slots further being staggered so that adjacent ones are disposed radially opposite to each other with an amount of overlap along the longitudinal axis of said tube.

Claim 3

A test probe assembly comprising: a multiplicity of integral test probe units, wherein each integral test probe unit comprises a conductive wire and a tube, said wire having a first end and a second end, said wire undergoing buckling beam displacement when subjected to axially opposing forces, said tube having an inner diameter for slidably receiving said wire, the first end of said wire extending beyond said tube and the second end of said wire being fixed to said tube, said tube further having slots, said slots being at a plurality of locations along the longitudinal axis thereof to provide spaces for the buckling beam displacement of said wire when pressure is applied axially to said first end of said wire relative to said tube, said slots further being staggered so that adjacent ones are disposed radially opposite to each other with an amount of overlap along the longitudinal axis of said tube; and an electrical insulating block, said block having a removable end portion and being apertured to receive said multiplicity of integral test probe units, said units being inserted in the apertures of said block so that respective first ends of respective wires of said units extend beyond said block through said removable end portion thereof, said removable end portion of said block being apertured to allow only respective wires of said units to pass through but not respective tubes of said units.

Claim 4

A test probe assembly comprising: a multiplicity of integral test probe units, wherein each integral test probe unit comprises a conductive wire and a tube, said wire having a first end and a second end, said wire undergoing buckling beam displacement when subjected to axially opposing forces, said tube having an inner diameter for slidably receiving said wire, the first end of said wire extending beyond said tube and the second end of said wire being fixed to said tube, said tube further having slots, said slots being at a plurality of locations along the longitudinal axis thereof to provide spaces for the buckling beam displacement of said wire when pressure is applied axially to said first end of said wire relative to said tube, said slots further being staggered so that adjacent ones are disposed radially opposite to each other with an amount of overlap along the longitudinal axis of said tube; and an electrical insulating block, said block having a removable end portion and being apertured to receive said multiplicity of integral test probe units, said units being inserted in the apertures of said block so that respective first ends of respective wires of said units extend beyond said block through said removable end portion thereof, said removable end portion of said block being apertured to allow only respective wires of said units to pass through but not respective tubes of said units.

Claim 5

The apparatus defined in claim 2, wherein said block is further array-apertured according to a first predetermined pattern and said units are inserted in said apertures in accordance with a second predetermined pattern.

Claim 6

The apparatus defined in claim 2, further comprising respective means in said block for removably electrically engaging respective second ends of respective wires of said units.