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US5362760A Expired / Lapsed US ⏱️ 0.0 years remaining

Temperature resistant microporous film

Assignee: DSM BV
•
Filing: 1992-01-15
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Granted: 1994-11-08
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Expires: 2012-01-15
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Abstract

Abstract A microporous film with improved resistance to elevated temperatures from a first, thermoplastic polymer, the internal and external surfaces of the film being provided with a continuous coating layer of a second polymer having a higher softening temperature than the first polymer and process for coating a film of a first polymer with a layer of a second polymer.

Inventors

  • 👤 Markus J. H. Bulters
  • 👤 Hans K. van Dijk
  • 👤 Ronald M. A. M. Schellekens

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 03:53
CPC Classifications
B; B01; B01D; B01D67/00; B01D67/0081; B01D67/0088; B01D71/00; B01D71/06; B01D71/72; C; C08; C08G; C08G61/00; C08G61/12; C08G61/122; C08G61/123; C08J; C08J9/00; C08J9/36; C08J9/40; C08J9/405; Y; Y10; Y10S; Y10S521/00; Y10S521/918; Y10T; Y10T428/00; Y10T428/249921; Y10T428/249953; Y10T428/249978; Y10T428/249979; Y10T428/24998

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 283 words
A process for at least partially coating a microporous film of a first polymer with the layer of a second polymer comprising: applying a mixture comprising a precursor monomer of the second polymer and catalyst to the portions of a surface of the microporous film to be coated, wherein said precursor monomer is at least one monomer selected from the group of monomers represented by formulas (I) and (II), wherein formula (I) is ##STR4## wherein said formula (I) X is selected from the group consisting of ##STR5## --S--, and --O--; R 1 , is selected from the group consisting of hydrogen, --C(O)OH,--C(O)C(O)OH, --SO 3 H, --C(O)H, --I, and --Br; R 2 is selected from the group consisting of hydrogen, a C 1 to C 10 alkyl group, --C(O)OH, and a halogen; R 3 is selected from the group consisting of hydrogen, a C 1 to C 10 alkyl group, --C(O)OH, and a halogen; R 4 is selected from the group consisting of hydrogen, --C(O)OH, --C(O)OH, --SO 3 H, --C(O)H, --I, and --Br, wherein R 1 and R 4 are not both hydrogen, and wherein formula (II) is ##STR6## wherein formula (II) X 1 and X 2 are the same or different and are selected from a group consisting of --S--, --O--, >N--R 5 , R 6 and R 7 are the same or different, and are selected from the group consisting of hydrogen and C 1 to C 2 alkyl, and wherein R 5 is selected from the group consisting of hydrogen, alkyl, aryl and alkoxy; converting the precursor monomers to corresponding polymerizable monomers; and subjecting the film to conditions under which the catalyst causes the monomers to polymerize, forming the second polymer.
Claim 2
Dependent Claim 283 words
A process for at least partially coating a microporous film of a first polymer with the layer of a second polymer comprising: applying a mixture comprising a precursor monomer of the second polymer and catalyst to the portions of a surface of the microporous film to be coated, wherein said precursor monomer is at least one monomer selected from the group of monomers represented by formulas (I) and (II), wherein formula (I) is ##STR4## wherein said formula (I) X is selected from the group consisting of ##STR5## --S--, and --O--; R 1 , is selected from the group consisting of hydrogen, --C(O)OH,--C(O)C(O)OH, --SO 3 H, --C(O)H, --I, and --Br; R 2 is selected from the group consisting of hydrogen, a C 1 to C 10 alkyl group, --C(O)OH, and a halogen; R 3 is selected from the group consisting of hydrogen, a C 1 to C 10 alkyl group, --C(O)OH, and a halogen; R 4 is selected from the group consisting of hydrogen, --C(O)OH, --C(O)OH, --SO 3 H, --C(O)H, --I, and --Br, wherein R 1 and R 4 are not both hydrogen, and wherein formula (II) is ##STR6## wherein formula (II) X 1 and X 2 are the same or different and are selected from a group consisting of --S--, --O--, >N--R 5 , R 6 and R 7 are the same or different, and are selected from the group consisting of hydrogen and C 1 to C 2 alkyl, and wherein R 5 is selected from the group consisting of hydrogen, alkyl, aryl and alkoxy; converting the precursor monomers to corresponding polymerizable monomers; and subjecting the film to conditions under which the catalyst causes the monomers to polymerize, forming the second polymer.
Claim 3
Dependent Claim 15 words
Process according to claim 1, wherein the mixture contains a solvent for the precursor monomer.
Claim 4
Dependent Claim 17 words
Process according to claim 1, wherein the conversion of the precursor monomer is induced by thermal treatment.
Claim 5
Dependent Claim 18 words
Process according to claim 1, wherein the second polymer has a higher softening temperature than the first polymer.
Claim 6
Dependent Claim 11 words
Process according to claim 1, wherein the first polymer is polyethylene.
Claim 7
Dependent Claim 28 words
Process according to claim 1, wherein the second polymer is selected from the group consisting of polypyrrole, polythiophenes, polyfurans, substituted polypyrrole, substituted polythiophenes, substituted polyfurans, and mixtures thereof.
Claim 8
Dependent Claim 206 words
A process for at least partially coating a microporous film comprised of a thermoplastic polymer with a coating layer of another polymer comprising: applying a mixture comprising a precursor convertible to a monomer and a catalyst for the monomer to at least a portion of a surface of the microporous film, said precursor having the formula (I): ##STR7## wherein: X is selected from the group consisting of ##STR8## --S--, and --O--; R 1 is selected from the group consisting of hydrogen, --C(O)OH,--C(O)C(O)OH, --SO 3 H, --C(O)H, --I, and --Br; R 2 is selected from the group consisting of hydrogen, a C 1 to C 10 alkyl group, --C(O)OH, and a halogen; R 3 is selected from the group consisting of hydrogen, a C 1 to C 10 alkyl group, --C(O)OH, and a halogen; R 4 is selected from the group consisting of hydrogen, --C(O)OH, --C(O)OH, --SO 3 H, --C(O)H, --I, and --Br, wherein R 1 and R 4 are not both hydrogen; converting the precursor to the monomer by heating or irradiating, and polymerizing the thus obtained monomer in the presence of the catalyst and wherein the dimensional stability of said microporous film is maintained at a temperature above the melting point of said thermoplastic polymer.
Claim 9
Dependent Claim 206 words
A process for at least partially coating a microporous film comprised of a thermoplastic polymer with a coating layer of another polymer comprising: applying a mixture comprising a precursor convertible to a monomer and a catalyst for the monomer to at least a portion of a surface of the microporous film, said precursor having the formula (I): ##STR7## wherein: X is selected from the group consisting of ##STR8## --S--, and --O--; R 1 is selected from the group consisting of hydrogen, --C(O)OH,--C(O)C(O)OH, --SO 3 H, --C(O)H, --I, and --Br; R 2 is selected from the group consisting of hydrogen, a C 1 to C 10 alkyl group, --C(O)OH, and a halogen; R 3 is selected from the group consisting of hydrogen, a C 1 to C 10 alkyl group, --C(O)OH, and a halogen; R 4 is selected from the group consisting of hydrogen, --C(O)OH, --C(O)OH, --SO 3 H, --C(O)H, --I, and --Br, wherein R 1 and R 4 are not both hydrogen; converting the precursor to the monomer by heating or irradiating, and polymerizing the thus obtained monomer in the presence of the catalyst and wherein the dimensional stability of said microporous film is maintained at a temperature above the melting point of said thermoplastic polymer.
Claim 10
Dependent Claim 16 words
Process according to claim 7, wherein the precursor convertible to the polymerizable monomer is pyrrole-2-carboxylic acid.
Claim 11
Dependent Claim 26 words
Process according to claim 7, wherein the film to be coated comprises porous ultra high molecular weight polyethylene, a microporous high density polyethylene, or porous polytetrafluroethylene.

References Cited (Backward Citations)

US4636430A Cited
EP0206414A1 Cited
US4617353A Cited
EP0219063A2 Cited
US5019260A Cited
US4824871A Cited
JPH01234435A Cited
US4863792A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-11-07 1998-05-09 1998-11-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-11-07 2002-05-09 2002-11-08 $3760.00 Window Closed / Lapsed
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