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US5359967A Expired / Lapsed US ⏱️ 0.0 years remaining

Combined thermal and fuel NOx control utilizing furnace cleanliness and stoichiometric burner combustion

Assignee: Diamond Power International Inc
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Filing: 1993-06-15
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Granted: 1994-11-01
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Expires: 2013-06-15
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Abstract

Abstract A method for controlling nitrogen oxides (NO x ) levels in a gas produced by a fossil fuel fired unit comprises establishing an optimum gas temperature range for the unit and monitoring a gas temperature of the unit. The heat exchanger surfaces of the unit are then cleaned until the monitored gas temperature is within the optimum gas temperature range. An optimum fuel combustion rate range is also established for the unit and a fuel combustion rate of the unit is monitored. Air is provided to the unit until the monitored fuel combustion rate is within the optimum combustion rate range.

Inventors

  • 👤 Hudson R. Carter
  • 👤 John T. Huston

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 22:29
CPC Classifications
F; F23; F23N; F23N5/00; F23N5/02; F23N5/08; F23N5/082; F22; F22B; F22B37/00; F22B37/02; F22B37/56; F23J; F23J3/00; F23N1/00; F23N1/02; F23N2223/00; F23N2223/08; F23N2225/00; F23N2225/08; F23N2225/10; F23N5/24

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 97 words
A method for controlling nitrogen oxide (NO x ) levels in a gas produced by a fossil fuel fired unit, the method comprising: establishing an optimum gas temperature range for the unit; monitoring a gas temperature of the unit; cleaning the heat exchanger surfaces of the unit until the monitored gas temperature is within the optimum gas temperature range; establishing an optimum fuel combustion rate range for the unit; monitoring a fuel combustion rate of the unit; and providing air to the unit until the monitored fuel combustion rate is within the optimum fuel combustion rate range.
Claim 2
Independent Claim 97 words
A method for controlling nitrogen oxide (NO x ) levels in a gas produced by a fossil fuel fired unit, the method comprising: establishing an optimum gas temperature range for the unit; monitoring a gas temperature of the unit; cleaning the heat exchanger surfaces of the unit until the monitored gas temperature is within the optimum gas temperature range; establishing an optimum fuel combustion rate range for the unit; monitoring a fuel combustion rate of the unit; and providing air to the unit until the monitored fuel combustion rate is within the optimum fuel combustion rate range.
Claim 3
Dependent Claim 13 words
The method according to claim 1, including establishing combustion segments for the unit.
Claim 4
Dependent Claim 40 words
The method according to claim 2, wherein a fuel combustion rate is monitored for each segment and air is provided to each segment of the unit until the monitored fuel combustion rate is within the optimum fuel combustion rate range.
Claim 5
Dependent Claim 12 words
The method according to claim 2, wherein each segment comprises a burner.
Claim 6
Dependent Claim 18 words
The method according to claim 1, wherein the heat exchanger surfaces of the unit are cleaned by blowers.
Claim 7
Dependent Claim 18 words
The method according to claim 1, wherein the heat exchanger surfaces of the unit are cleaned by water.
Claim 8
Independent Claim 163 words
A system for controlling nitrogen oxides (NO x ) levels in a gas produced by a fossil fuel fired unit having heat exchanger surfaces, the system comprising: burning means in the unit for burning the fuel at a combustion rate; air means for providing air to the unit; cleaning means for cleaning the heat exchanger surfaces of the unit; and monitoring means for setting an optimum combustion rate range for the unit and for measuring the combustion rate produced by the burning means, the monitoring means communicating with the air means for adjusting the measured combustion rate within the combustion rate range by providing air to the unit, the monitoring means also for setting an optimum gas temperature range for the unit and for measuring a gas temperature of the unit, the monitoring means also communicating with the cleaning means for adjusting the gas temperature of the unit within the optimum gas temperature range by cleaning the heat exchanger surfaces of the unit.
Claim 9
Independent Claim 163 words
A system for controlling nitrogen oxides (NO x ) levels in a gas produced by a fossil fuel fired unit having heat exchanger surfaces, the system comprising: burning means in the unit for burning the fuel at a combustion rate; air means for providing air to the unit; cleaning means for cleaning the heat exchanger surfaces of the unit; and monitoring means for setting an optimum combustion rate range for the unit and for measuring the combustion rate produced by the burning means, the monitoring means communicating with the air means for adjusting the measured combustion rate within the combustion rate range by providing air to the unit, the monitoring means also for setting an optimum gas temperature range for the unit and for measuring a gas temperature of the unit, the monitoring means also communicating with the cleaning means for adjusting the gas temperature of the unit within the optimum gas temperature range by cleaning the heat exchanger surfaces of the unit.
Claim 10
Dependent Claim 17 words
The system according to claim 7, wherein monitoring means comprises a gas temperature sensor in the unit.
Claim 11
Dependent Claim 19 words
The system according to claim 8, wherein the monitoring means further comprises a combustion rate sensor in the unit.
Claim 12
Dependent Claim 20 words
The system according to claim 9, wherein the monitoring means further comprises display means for displaying temperatures and combustion rates.
Claim 13
Dependent Claim 18 words
The system according to claim 9, wherein the cleaning means comprises at least one blower in the unit.
Claim 14
Dependent Claim 17 words
The system according to claim 9, wherein the cleaning means further comprises at least one water lance.
Claim 15
Dependent Claim 15 words
The system according to claim 7, wherein the burning means comprises at least one burner.

References Cited (Backward Citations)

US4475482A Cited
US5181482A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-10-31 1998-05-02 1998-11-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-10-31 2002-05-02 2002-11-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-10-31 2006-05-02 2006-11-01 $7700.00 Window Closed / Lapsed

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