Polyurethanes including pendant hindered amines and compositions incorporating same

Claim 2

Aqueous dispersible silane-terminated polyurethane polymer which is the reaction product of: (A) an isocyanate-terminated polyurethane prepolymer which is the reaction product of: (i) a molar excess of organic polyisocyanate sufficient to promote substantially equal access of reactants (ii)-(iv) to isocyanate groups; (ii) active hydrogen-containing material; (iii) difunctional sterically hindered amine having the general formula ##STR8## (iv) internal emulsifier having the general formula ##STR9## (B) chain-extending monomer; (C) organic compounds having a pKb of at most about 7; and (D) silane coupling agent represented by the general formula ASi(OR 2 ) 3 and combinations thereof, the coupling agent present in an amount sufficient to partially crosslink the polyurethanes but insufficient to gel an aqueous dispersion of the reaction product of A, B, C, and D, wherein: Q is a negatively charged moiety selected from COO - and SO 4 2- ; X, Y, Z, R, and R 1 , are independently selected from the group consisting of cyclic and aliphatic organic radicals free of reactive functional groups, and with the provisos that i. at least 75% of the Z groups have from about 4 to about 20 carbon atoms; ii. R can be hydrogen; iii. R 1 is not required if Q is COO - ; and iv. X, Y, Z, R, and R 1 are independently selected from the group consisting of cyclic and aliphatic hydrocarbon moieties having from about 1 to about 20 carbon atoms; A is an organic radical having a functional group reactive with isocyanate groups; and R 2 is independently selected from C 1 -C 4 alkyl radicals.

Claim 3

Polymer in accordance with claim 1 wherein said chain-extending monomer is a low molecular weight active hydrogen-containing compound having at least 2 active hydrogens per molecule and which constitutes at least about 20 weight percent of the polymer.

Claim 4

Polymer in accordance with claim 1 wherein the chain-extending monomer is selected from ethylenediamine, bis(aminopropyl)methylamine, cyclohexane dimethanol, 1,4-butanediol, or 1,6-hexanediol.

Claim 5

Polymer in accordance with claim 3 wherein the chain-extending monomer is ethylenediamine.

Claim 6

Polymer in accordance with claim 1 wherein the silane coupling agent is 3-aminopropyltrimethoxysilane.

Claim 7

An aqueous dispersion of the water dispersible, ungelled, polyurethane polymer of claim 1.

Claim 8

A coatable precursor formulation including the aqueous dispersion of claim 6 having plasticizer dispersed therein.

Claim 9

Coatable precursor formulation in accordance with claim 7 including materials selected from leveling agents, antifoam agents, and surfactants.

Claim 10

A coating having a glass transition temperature (T g ) no less than about 30° C., said coating made from the formulation of claim 1.

Claim 11

A coating having a glass transition temperature (T g ) no less than about 30° C., said coating made from the formulation of claim 8.

Claim 12

A batch method of making aqueous dispersible, ungelled, silane-terminated polyurethane compositions, the method including the steps of: (a) forming a polymer composition, the polymer composition comprising a non-aqueous solvent and an isocyanate-terminated polyurethane polymer, the polymer formed by reacting in a non-aqueous solvent having a molar excess of polyisocyanate at a temperature less than about 90° C. (i) a molar excess of organic polyisocyanate sufficient to promote substantially equal access of reactants (ii)-(v) to isocyanate groups; (ii) active hydrogen-containing material; (iii) difunctional sterically hindered amine having the general formula ##STR10## (iv) internal emulsifier having the general formula ##STR11## (b) combining the polymer composition formed in step (a) with an organic compound having a pKb of at most about 7 to form a neutralized polymer composition comprising the solvent and a neutralized polyurethane polymer; and (c) combining the neutralized polymer composition with an amount of silane coupling agent represented by the general formula ASi(OR 2 ) 3 , sufficient to partially crosslink the neutralized polyurethane polymer but insufficient to gel the composition wherein: Q is a negatively charged moiety selected from COO - and SO 4 2- ; X, Y, Z, R, And R 1 , are independently selected from the group consisting of cyclic and aliphatic organic radicals free of reactive functional groups, and with the provisos that i. at least 75% of the Z groups have from about 4 to about 20 carbon atoms; ii. R can be hydrogen; iii. R 1 is not required if Q is COO - ; and iv. X, Y, Z, R, and R 1 are independently selected from the group consisting of cyclic and aliphatic hydrocarbon moieties having from about 1 to about 20 carbon atoms; A is an organic radical having a functional group reactive with isocyanate groups; and R 2 is independently selected from C 1 -C 4 alkyl radicals.

Claim 13

A batch method of making aqueous dispersible, ungelled, silane-terminated polyurethane compositions, the method including the steps of: (a) forming a polymer composition, the polymer composition comprising a non-aqueous solvent and an isocyanate-terminated polyurethane polymer, the polymer formed by reacting in a non-aqueous solvent having a molar excess of polyisocyanate at a temperature less than about 90° C. (i) a molar excess of organic polyisocyanate sufficient to promote substantially equal access of reactants (ii)-(v) to isocyanate groups; (ii) active hydrogen-containing material; (iii) difunctional sterically hindered amine having the general formula ##STR10## (iv) internal emulsifier having the general formula ##STR11## (b) combining the polymer composition formed in step (a) with an organic compound having a pKb of at most about 7 to form a neutralized polymer composition comprising the solvent and a neutralized polyurethane polymer; and (c) combining the neutralized polymer composition with an amount of silane coupling agent represented by the general formula ASi(OR 2 ) 3 , sufficient to partially crosslink the neutralized polyurethane polymer but insufficient to gel the composition wherein: Q is a negatively charged moiety selected from COO - and SO 4 2- ; X, Y, Z, R, And R 1 , are independently selected from the group consisting of cyclic and aliphatic organic radicals free of reactive functional groups, and with the provisos that i. at least 75% of the Z groups have from about 4 to about 20 carbon atoms; ii. R can be hydrogen; iii. R 1 is not required if Q is COO - ; and iv. X, Y, Z, R, and R 1 are independently selected from the group consisting of cyclic and aliphatic hydrocarbon moieties having from about 1 to about 20 carbon atoms; A is an organic radical having a functional group reactive with isocyanate groups; and R 2 is independently selected from C 1 -C 4 alkyl radicals.

Claim 14

Method in accordance with claim 11 which further includes step (d) of adding sufficient water to form an aqueous dispersion of the partially crosslinked polyurethane composition.

Claim 15

Method in accordance with claim 11 which further includes adding a plasticizer to produce a coating precursor composition.

Claim 16

A quasi-continuous method of making an ungelled, aqueous dispersion of partially crosslinked silane-terminated polyurethanes, the method including the steps of: (a) forming a prepolymer composition comprising non-aqueous solvent and an isocyanate-terminated polyurethane prepolymer by combining in a first continuously stirred vessel having an inert atmosphere: (i) a molar excess of organic polyisocyanate sufficient to promote substantially equal access of reactants (ii)-(iv) to isocyanate groups; (ii) active hydrogen-containing material; (iii) difunctional sterically hindered amine having the general formula ##STR12## (iv) internal emulsifier having the general formula ##STR13## and a non-aqueous solvent to form an isocyanate-terminated polyurethane prepolymer; (b) forming a chain extender composition in a second vessel by combining water, chain-extending monomer, organic compound having a pKb of at most about 7, and an amount of silane coupling agent, represented by the general formula ASi(OR 2 ) 3 , sufficient to partially crosslink the polyurethane polymers but insufficient to gel the resulting dispersion; (c) combining a continuous flow of the non-aqueous prepolymer contained in the first vessel with a continuous flow of the chain extender composition from the second vessel in a third vessel in the presence of agitation means, the agitation means being sufficient to form a dispersion of partially crosslinked polyurethane polymers; (d) recycling the dispersion of step (c) from the third vessel to the continuously stirred second vessel while maintaining flow from the first and second vessels to the third vessel; and (e) continuing the flow from the first and second vessels until the contents of the first vessel are exhausted wherein: Q is a negatively charged moiety selected from COO - and SO 4 2- ; X, Y, Z, R, R 1 , are independently selected from the group consisting of cyclic and aliphatic organic radicals free of reactive functional groups, and with the provisos that i. at least 75% of the Z groups have from about 4 to about 20 carbon atoms; ii. R can be hydrogen; iii. R 1 is not required if Q is COO - ; and iv. X, Y, Z, R, and R 1 are independently selected from the group consisting of cyclic and aliphatic hydrocarbon moieties having from about 1 to about 20 carbon atoms; A is an organic radical having a functional group reactive with isocyanate groups; and R 2 is independently selected from C 1 -C 4 alkyl radicals.

Claim 17

A quasi-continuous method of making an ungelled, aqueous dispersion of partially crosslinked silane-terminated polyurethanes, the method including the steps of: (a) forming a prepolymer composition comprising non-aqueous solvent and an isocyanate-terminated polyurethane prepolymer by combining in a first continuously stirred vessel having an inert atmosphere: (i) a molar excess of organic polyisocyanate sufficient to promote substantially equal access of reactants (ii)-(iv) to isocyanate groups; (ii) active hydrogen-containing material; (iii) difunctional sterically hindered amine having the general formula ##STR12## (iv) internal emulsifier having the general formula ##STR13## and a non-aqueous solvent to form an isocyanate-terminated polyurethane prepolymer; (b) forming a chain extender composition in a second vessel by combining water, chain-extending monomer, organic compound having a pKb of at most about 7, and an amount of silane coupling agent, represented by the general formula ASi(OR 2 ) 3 , sufficient to partially crosslink the polyurethane polymers but insufficient to gel the resulting dispersion; (c) combining a continuous flow of the non-aqueous prepolymer contained in the first vessel with a continuous flow of the chain extender composition from the second vessel in a third vessel in the presence of agitation means, the agitation means being sufficient to form a dispersion of partially crosslinked polyurethane polymers; (d) recycling the dispersion of step (c) from the third vessel to the continuously stirred second vessel while maintaining flow from the first and second vessels to the third vessel; and (e) continuing the flow from the first and second vessels until the contents of the first vessel are exhausted wherein: Q is a negatively charged moiety selected from COO - and SO 4 2- ; X, Y, Z, R, R 1 , are independently selected from the group consisting of cyclic and aliphatic organic radicals free of reactive functional groups, and with the provisos that i. at least 75% of the Z groups have from about 4 to about 20 carbon atoms; ii. R can be hydrogen; iii. R 1 is not required if Q is COO - ; and iv. X, Y, Z, R, and R 1 are independently selected from the group consisting of cyclic and aliphatic hydrocarbon moieties having from about 1 to about 20 carbon atoms; A is an organic radical having a functional group reactive with isocyanate groups; and R 2 is independently selected from C 1 -C 4 alkyl radicals.