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US5342201A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of manufacturing ceramic artifical tooth restorations

Assignee: Nobel Biocare Services AG
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Filing: 1993-06-22
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Granted: 1994-08-30
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Expires: 2013-06-22
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Abstract

Abstract There is disclosed a method of manufacturing artificial tooth restorations for natural teeth or implants comprising a ceramic densely sintered, high-strength individual core B with dental porcelain A by powder metallurgical manufacturing methods. The inner surface I of the core B, which will fit against one or more prepared tooth surfaces P or artificial abutments, is manufactured by forming a ceramic powder mixture against a surface of a body at which this mentioned surface is manufactured by registering the surfaces of the prepared teeth or artificial abutments and their mutual relationship with a three-dimensional optical or mechanical reading method directly in the mouth or on a model of, e.g., plaster, after which the registered surfaces are reproduced in an enlarged size, e.g., with a computer-controlled milling machine. The amount of enlargement is calculated from the shrinkage of the ceramic material during sintering to full density and considering the gap for cement.

Inventors

  • 👤 Agneta Oden

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 22:32
CPC Classifications
A; A61; A61C; A61C13/00; A61C13/20; A61C13/0003; A61C13/0004; A61C5/00; A61C5/20; A61K; A61K6/00; A61K6/80; A61K6/802; A61K6/818; A61C13/08; A61C13/083; A61C13/09

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 154 words
A method for making artificial tooth restorations comprising a ceramic and comprising a densely sintered, high-strength core and dental porcelain atop the core comprising: (a) registering the surfaces of a tooth to be restored or artificial abutments and their mutual relationship with a three-dimensional optical or mechanical reading method directly in the mouth or a model thereof; (b) reproducing the registered surfaces in a body by a computer-controlled milling machine at a size enlarged to compensate for shrinkage of the ceramic material to be used for the artificial tooth restoration during sintering and for any gap required for cement; (c) forming a ceramic powder mixture against the reproduced surfaces to form artificial tooth restoration precursors having inner surfaces which will fit against the said surfaces of a tooth to be restored or artificial abutments; (d) sintering the said artificial tooth restorations; and (e) applying a dental porcelain to the outer surface of the core.
Claim 2
Independent Claim 154 words
A method for making artificial tooth restorations comprising a ceramic and comprising a densely sintered, high-strength core and dental porcelain atop the core comprising: (a) registering the surfaces of a tooth to be restored or artificial abutments and their mutual relationship with a three-dimensional optical or mechanical reading method directly in the mouth or a model thereof; (b) reproducing the registered surfaces in a body by a computer-controlled milling machine at a size enlarged to compensate for shrinkage of the ceramic material to be used for the artificial tooth restoration during sintering and for any gap required for cement; (c) forming a ceramic powder mixture against the reproduced surfaces to form artificial tooth restoration precursors having inner surfaces which will fit against the said surfaces of a tooth to be restored or artificial abutments; (d) sintering the said artificial tooth restorations; and (e) applying a dental porcelain to the outer surface of the core.
Claim 3
Dependent Claim 31 words
The method of claim 1 wherein the outer surface of the core is dry pressed close to desired size against the enlarged reproductions using an impression in some viscous elastic material.
Claim 4
Dependent Claim 32 words
The method of claim 1 wherein the core is made by a dry pressing against a plaster model of the enlarged reproductions, after which the core is presintered on the plaster model.
Claim 5
Dependent Claim 31 words
The method of claim 1 wherein the core is manufactured by slip casting against a plaster model of the enlarged reproductions, after which the core is presintered on the plaster model.
Claim 6
Dependent Claim 17 words
The method of claim 1 wherein the ceramic material of the core has a relative density of>99%.
Claim 7
Dependent Claim 46 words
The method of claim 5 wherein the ceramic material of the core is based on one more of the oxides Al 2 O 3 , TiO 2 , MgO, ZrO 2 or ZrO 2 with up to 25 mole % Y 2 O 3 or MgO.
Claim 8
Dependent Claim 21 words
The method of claim 5 wherein the core material also comprises whiskers and/or particles of SiC, TiN, ZrO 2 and/or ZrN.
Claim 9
Independent Claim 136 words
A method for making artificial tooth restorations comprising a ceramic and comprising a densely sintered, high-strength core comprising; (a) registering the surfaces of a tooth to be restored or artificial abutments and their mutual relationship with a three-dimensional optical or mechanical reading method directly in the mouth or a model thereof; (b) reproducing the registered surfaces in a body by a computer-controlled milling machine at a size enlarged to compensate for shrinkage of the ceramic material to be used for the artificial tooth restoration during sintering and for any gap required for cement; (c) forming a ceramic powder mixture against the reproduced surfaces to form artificial tooth restoration precursors having inner surfaces which will fit against the said surfaces of a tooth to be restored or artificial abutments; and (d) sintering the said artificial tooth restorations.
Claim 10
Independent Claim 136 words
A method for making artificial tooth restorations comprising a ceramic and comprising a densely sintered, high-strength core comprising; (a) registering the surfaces of a tooth to be restored or artificial abutments and their mutual relationship with a three-dimensional optical or mechanical reading method directly in the mouth or a model thereof; (b) reproducing the registered surfaces in a body by a computer-controlled milling machine at a size enlarged to compensate for shrinkage of the ceramic material to be used for the artificial tooth restoration during sintering and for any gap required for cement; (c) forming a ceramic powder mixture against the reproduced surfaces to form artificial tooth restoration precursors having inner surfaces which will fit against the said surfaces of a tooth to be restored or artificial abutments; and (d) sintering the said artificial tooth restorations.

References Cited (Backward Citations)

US4411626A Cited
US4478580A Cited
US4661071A Cited
EP0241384A2 Cited
US4937928A Cited
US5080589A Cited
US5106303A Cited
US5217375A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-08-29 1998-02-28 1998-08-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-08-29 2002-02-28 2002-08-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-08-29 2006-02-28 2006-08-30 $7700.00 Window Closed / Lapsed

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