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Polysulfone-based hollow fiber membrane and process for manufacturing the same

Assignee: Kuraray Co Ltd
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Filing: 1993-04-26
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Granted: 1994-08-23
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Expires: 2013-04-26
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Abstract

Abstract The polysulfone hollow fiber membrane of the invention has an inner dense skin layer composed of a polysulfone and a less amount of a polyvinylpyrrolidone, a content of the polyvinylpyrrolidone in the dense skin layer being higher than that in an outer surface layer. This membrane has excellent biocompatibility and antithrombogenetic ability and is, therefore, useful in body fluid treatment, such as hemodialysis, hemofiltration and hemoconcentration, without clogging with thrombi.

Inventors

  • 👤 Ichiro Kawata
  • 👤 Takehiko Okamoto
  • 👤 Hiroyuki Akasu
  • 👤 Kensaku Komatsu

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 17:38
CPC Classifications
B; B01; B01D; B01D71/00; B01D71/06; B01D71/66; B01D71/68; B01D69/00; B01D69/08; B01D2323/00; B01D2323/08; B01D2323/081; B01D2323/12; B01D2325/00; B01D2325/02; B01D2325/022; B01D2325/0231; B01D2325/20; B01D2325/34

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 101 words
A polysulfone-based hollow fiber membrane having an asymmetric structure comprising a skin layer on its inner surface and an outer surface layer, said membrane comprising predominantly a polysulfone-based polymer, at least 1% by weight of polyglycol, and 1-8% by weight of a vinylpyrrolidone-based polymer, said skin layer comprising a polysulfone-based polymer and a vinylpyrrolidone-based polymer in a weight ratio of the former to the latter of between 90/10 and 60/40, and a ratio of the weight percent vinylpyrrolidone-based polymer in said skin layer to the weight percent vinylpyrrolidone-based polymer in an outer surface layer of the membrane of at least 1.1.
Claim 2
Dependent Claim 101 words
A polysulfone-based hollow fiber membrane having an asymmetric structure comprising a skin layer on its inner surface and an outer surface layer, said membrane comprising predominantly a polysulfone-based polymer, at least 1% by weight of polyglycol, and 1-8% by weight of a vinylpyrrolidone-based polymer, said skin layer comprising a polysulfone-based polymer and a vinylpyrrolidone-based polymer in a weight ratio of the former to the latter of between 90/10 and 60/40, and a ratio of the weight percent vinylpyrrolidone-based polymer in said skin layer to the weight percent vinylpyrrolidone-based polymer in an outer surface layer of the membrane of at least 1.1.
Claim 3
Dependent Claim 15 words
The hollow fiber membrane according to claim 1, wherein said polyglycol is a polyethylene glycol.
Claim 4
Dependent Claim 33 words
The hollow fiber membrane according to claim 1, wherein said vinylpyrrolidone-based polymer is selected from the group consisting of polyvinylpyrrolidones, vinylpyrrolidone/vinylacetate copolymers, vinylpyrrolidone/vinylalcohol copolymers, vinylpyrrolidone/styrene copolymers, vinylpyrrolidone/dimethylaminoethyl methacrylate copolymers, and modified polymers thereof.
Claim 5
Dependent Claim 39 words
The hollow fiber membrane according to claim 1, wherein said ratio of the weight percent vinylpyrrolidone-based polymer in the skin layer to the weight percent vinylpyrrolidone-based polymer in an outer surface layer of the membrane is at least 1.5.
Claim 6
Dependent Claim 39 words
The hollow fiber membrane according to claim 1, wherein said ratio of the weight percent vinylpyrrolidone-based polymer in the skin layer to the weight percent vinylpyrrolidone-based polymer in an outer surface layer of the membrane is at least 2.0.
Claim 7
Dependent Claim 146 words
A process for manufacturing polysulfone-based hollow fiber membranes, which comprises the steps of: extruding, from an annular orifice, a dope comprising a polysulfone-based polymer, a polyglycol having an average molecular weight of 200-6000 and a vinylpyrrolidone-based polymer having an average molecular weight of at least 10,000, mixed and dissolved in a solvent; feeding a liquid containing 0.1-4% by weight of a vinylpyrrolidone-based polymer into a tubular flow of said dope being extruded from said annular orifice to form a polysulfone-based hollow fiber membrane; and treating the resulting polysulfone-based hollow fiber membrane with a solution acting as a poor solvent for said polysulfone-based polymer in such a manner that a ratio of the weight percent vinylpyrrolidone-based polymer in a skin layer on an inner surface to the weight percent vinylpyrrolidone-based polymer in an outer surface layer, of said hollow fiber membrane, is adjusted to at least 1.1.
Claim 8
Dependent Claim 146 words
A process for manufacturing polysulfone-based hollow fiber membranes, which comprises the steps of: extruding, from an annular orifice, a dope comprising a polysulfone-based polymer, a polyglycol having an average molecular weight of 200-6000 and a vinylpyrrolidone-based polymer having an average molecular weight of at least 10,000, mixed and dissolved in a solvent; feeding a liquid containing 0.1-4% by weight of a vinylpyrrolidone-based polymer into a tubular flow of said dope being extruded from said annular orifice to form a polysulfone-based hollow fiber membrane; and treating the resulting polysulfone-based hollow fiber membrane with a solution acting as a poor solvent for said polysulfone-based polymer in such a manner that a ratio of the weight percent vinylpyrrolidone-based polymer in a skin layer on an inner surface to the weight percent vinylpyrrolidone-based polymer in an outer surface layer, of said hollow fiber membrane, is adjusted to at least 1.1.
Claim 9
Dependent Claim 13 words
The process according to claim 6, wherein said polyglycol is a polyethylene glycol.
Claim 10
Dependent Claim 31 words
The process according to claim 6, wherein said vinylpyrrolidone-based polymer is selected from the group consisting of polyvinylpyrrolidones, vinylpyrrolidone/vinylacetate copolymers, vinylpyrrolidone/vinylalcohol copolymers, vinylpyrrolidone/styrene copolymers, vinylpyrrolidone/dimethylaminoethyl methacrylate copolymers, and modified polymers thereof.
Claim 11
Dependent Claim 48 words
The process according to claim 6, wherein said solution acting as a poor solvent for the polysulfone-based polymer is at least one liquid selected from the group consisting of water, alcohols, ethylene glycol, propylene glycol, glycerine and polyethylene glycols having a weight-average molecular weight of at most 600.
Claim 12
Dependent Claim 69 words
The process according to claim 6, wherein the step of treating the polysulfone-based hollow fiber membrane with said solution acting as a poor solvent is conducted in such a manner that a ratio of the weight percent vinylpyrrolidone-based polymer in a skin layer on an inner surface to the weight percent vinylpyrrolidone-based polymer in an outer surface layer, of said hollow fiber membrane, is adjusted to at least 1.5.
Claim 13
Dependent Claim 69 words
The process according to claim 6, wherein the step of treating the polysulfone-based hollow fiber membrane with said solution acting as a poor solvent is conducted in such a manner that a ratio of the weight percent vinylpyrrolidone-based polymer in a skin layer on an inner surface to the weight percent vinylpyrrolidone-based polymer in an outer surface layer, of said hollow fiber membrane, is adjusted to at least 2.0.

References Cited (Backward Citations)

JPS6397202A Cited
US5071973A Cited
JPH01210003A Cited
EP0345151A2 Cited
EP0362588A1 Cited
DE4000825A1 Cited
JPH03254826A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-08-22 1998-02-21 1998-08-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-08-22 2002-02-21 2002-08-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-08-22 2006-02-21 2006-08-23 $7700.00 Window Closed / Lapsed

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