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US5336545A Expired / Lapsed US ⏱️ 0.0 years remaining

Composite elastic necked-bonded material

Assignee: Kimberly Clark Worldwide Inc
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Filing: 1993-07-12
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Granted: 1994-08-09
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Expires: 2013-07-12
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Abstract

Abstract The present invention provides a composite elastic necked-bonded material including at least one necked material joined to at least one elastic sheet. The composite elastic necked-bonded material is stretchable in a direction generally parallel to the direction of constriction or necking of the necked material. Also disclosed is a method of producing a composite elastic necked-bonded material by necking a neckable material and then joining the necked material to an elastic sheet.

Inventors

  • 👤 Michael T. Morman

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 07:30
CPC Classifications
B; B32; B32B; B32B37/00; B32B37/14; B32B37/144; D; D04; D04H; D04H1/00; D04H1/40; D04H1/54; D04H1/559; D04H1/56; B32B2307/00; B32B2307/70; B32B2307/718; B32B2309/00; B32B2309/02; B32B2309/12; B32B2309/14; B32B37/0076; B32B37/12; B32B38/00; B32B38/18; B32B38/1875; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24355; Y10T428/24446; Y10T428/24802; Y10T428/24826; Y10T442/00; Y10T442/60; Y10T442/601; Y10T442/602; Y10T442/659; Y10T442/66

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 55 words
A composite elastic necked-bonded material formed by a process comprising: providing at least one neckable nonelastic material; applying a tensioning force to the neckable nonelastic material to neck said material; superposing the necked nonelastic material on an elastic sheet; and joining said tensioned, necked nonelastic material and said elastic sheet at least at two places.
Claim 2
Dependent Claim 55 words
A composite elastic necked-bonded material formed by a process comprising: providing at least one neckable nonelastic material; applying a tensioning force to the neckable nonelastic material to neck said material; superposing the necked nonelastic material on an elastic sheet; and joining said tensioned, necked nonelastic material and said elastic sheet at least at two places.
Claim 3
Dependent Claim 22 words
The material produced by the process of claim 1 wherein said elastic sheet is formed directly on said tensioned, necked nonelastic material.
Claim 4
Dependent Claim 20 words
The material produced by the process of claim 1 wherein said elastic sheet is an elastic web of meltblown fibers.
Claim 5
Dependent Claim 53 words
The material produced by the process of claim 1 wherein said elastic sheet comprises an elastomeric polymer selected from the group consisting of elastic polyesters, elastic polyurethanes, elastic polyamides, and elastic A-B-A' block copolymers wherein A and A' are the same or different thermoplastic polymer, and wherein B is an elastomeric polymer block.
Claim 6
Dependent Claim 16 words
The material produced by the process of claim 3 wherein said meltblown fibers include meltblown microfibers.
Claim 7
Dependent Claim 28 words
The material produced by the process of claim 1 wherein said neckable material is a material selected from the group consisting of knitted fabrics and loosely woven fabrics.
Claim 8
Dependent Claim 49 words
The material produced by the process of claim 1 wherein said neckable material is a web selected from the group consisting of a bonded carded web of fibers, a web of spunbonded fibers, a web of meltblown fibers, and a multilayer material including at least one of said webs.
Claim 9
Dependent Claim 25 words
The material produced by the process of claim 7 wherein said fibers comprise a polymer selected from the group consisting of polyolefins, polyesters, and polyamides.
Claim 10
Dependent Claim 33 words
The material produced by the process of claim 7 wherein said polyolefin is selected from the group consisting of one or more of polyethylene, polypropylene, polybutene, ethylene copolymers, propylene copolymers, and butene copolymers.
Claim 11
Dependent Claim 42 words
The material produced by the process of claim 1 wherein said neckable material is a composite material comprising a mixture of fibers and one or more other materials selected from the group consisting of wood pulp, staple fibers, particulates and super-absorbent materials.
Claim 12
Dependent Claim 137 words
A composite elastic necked-bonded material formed by a process comprising: providing at least one neckable nonelastic material, said neckable material comprising a web selected from the group consisting of a bonded carded web of fibers, a web of spunbonded fibers, a web of meltblown fibers, and a multilayer material including at least one of said webs; applying a tensioning force to the neckable nonelastic material to neck said material; superposing the necked nonelastic material on an elastic sheet, said elastic sheet comprising an elastomeric polymer selected from the group consisting of elastic polyesters, elastic polyurethanes, elastic polyamides, and elastic A-B-A' block copolymers wherein A and A' are the same or different thermoplastic polymer, and wherein B is an elastomeric polymer block, and joining said tensioned, necked nonelastic material and said elastic sheet at least at two places.
Claim 13
Dependent Claim 137 words
A composite elastic necked-bonded material formed by a process comprising: providing at least one neckable nonelastic material, said neckable material comprising a web selected from the group consisting of a bonded carded web of fibers, a web of spunbonded fibers, a web of meltblown fibers, and a multilayer material including at least one of said webs; applying a tensioning force to the neckable nonelastic material to neck said material; superposing the necked nonelastic material on an elastic sheet, said elastic sheet comprising an elastomeric polymer selected from the group consisting of elastic polyesters, elastic polyurethanes, elastic polyamides, and elastic A-B-A' block copolymers wherein A and A' are the same or different thermoplastic polymer, and wherein B is an elastomeric polymer block, and joining said tensioned, necked nonelastic material and said elastic sheet at least at two places.
Claim 14
Dependent Claim 22 words
The material produced by the process of claim 11 wherein said elastic sheet is formed directly on said tensioned, necked nonelastic material.
Claim 15
Dependent Claim 122 words
A composite elastic necked-bonded material formed by a process comprising: providing at least one neckable nonelastic nonwoven web selected from the group consisting of a bonded carded web of fibers, a web of spunbonded fibers, a web of meltblown fibers, and a multilayer material including at least one of said webs; applying a tensioning force to the neckable nonelastic nonwoven web to neck said material; superposing the necked material on a pressure sensitive elastomer adhesive sheet; and joining said tensioned, necked material and said pressure sensitive elastomer adhesive sheet by winding them together on to a wind-up roll so that the tensioning force from said necked material activates the pressure sensitive elastomer adhesive sheet and bonds the necked material to the sheet.
Claim 16
Dependent Claim 122 words
A composite elastic necked-bonded material formed by a process comprising: providing at least one neckable nonelastic nonwoven web selected from the group consisting of a bonded carded web of fibers, a web of spunbonded fibers, a web of meltblown fibers, and a multilayer material including at least one of said webs; applying a tensioning force to the neckable nonelastic nonwoven web to neck said material; superposing the necked material on a pressure sensitive elastomer adhesive sheet; and joining said tensioned, necked material and said pressure sensitive elastomer adhesive sheet by winding them together on to a wind-up roll so that the tensioning force from said necked material activates the pressure sensitive elastomer adhesive sheet and bonds the necked material to the sheet.
Claim 17
Dependent Claim 36 words
The material produced by the process of claim 13 wherein the pressure sensitive elastomer adhesive sheet is a pressure sensitive elastomeric adhesive nonwoven web of meltblown fibers formed directly on the tensioned, necked nonelastic nonwoven web.
Claim 18
Dependent Claim 22 words
The material produced by the process of claim 13 wherein the pressure sensitive elastomeric adhesive nonwoven web of meltblown fibers includes microfibers.
Claim 19
Dependent Claim 29 words
The material produced by the process of claim 13 wherein said pressure sensitive elastomer adhesive sheet is formed from a blend of an elastomeric polymer and a tackifying resin.
Claim 20
Dependent Claim 16 words
The material produced by the process of claim 16 wherein said blend further includes a polyolefin.
Claim 21
Dependent Claim 26 words
The material produced by the process of claim 13 wherein said pressure sensitive elastomer adhesive sheet is a pressure sensitive elastomer adhesive web of meltblown fibers.
Claim 22
Dependent Claim 16 words
The material produced by the process of claim 18 wherein said meltblown fibers include meltblown microfibers.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-08-08 1998-02-07 1998-08-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-08-08 2002-02-07 2002-08-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-08-08 2006-02-07 2006-08-09 $7700.00 Window Closed / Lapsed

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