← Back to Patent Explorer
US5322902A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for the preparation of a polypropylene molding composition

Assignee: Targor GmbH
•
Filing: 1990-12-19
•
Granted: 1994-06-21
•
Expires: 2010-12-19
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A propylene block copolymer having good flow properties and a very good low temperature impact strength is obtained in a high yield if a catalyst which consists of a chiral metallocene, containing a bridge, of the formula I ##STR1## and an aluminoxane is used for the polymerization of propylene and the comonomers. The polymerization is carried out in two stages, a crystalline propylene polymer being prepared in the first stage.

Inventors

  • 👤 Michael Schreck
  • 👤 Andreas Winter
  • 👤 Volker Dolle
  • 👤 Hartmut Kondoch
  • 👤 Martin Antberg
  • 👤 Jurgen Rohrmann

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 03:58
CPC Classifications
C; C08; C08L; C08L23/00; C08L23/02; C08L23/10; C08F; C08F10/00; C08F10/04; C08F10/06; C08F297/00; C08F297/06; C08F297/08; C08F297/083; C08L23/12; C08L23/14; C08L23/142; C08L53/00; C08L23/16; C08L2308/00; C08L2314/00; C08L2314/06; Y; Y02; Y02P; Y02P20/00; Y02P20/50; Y02P20/52; Y10; Y10S; Y10S526/00; Y10S526/943

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 595 words
A process for the preparation of a polypropylene molding composition comprising (1) 20 to,99% by weight of a crystalline polymer which is comprised to the extent of at least 95% by weight of polymerized propylene and (2) 1 to 80% by weight of a non-crystalline ethylene-propylene copolymer having an ethylene content of 20 to 90% by weight, in which first the polymer (1) is prepared in one or more stages in liquid propylene over a residence time of 15 to 400 minutes under a pressure of 5 to 100 bar and at a temperature of 0° to 100° C., and the polymer (2) is prepared in a second stage over a residence time of 10 to 180 minutes, under a pressure of 5 to 49 bar and at a temperature of 0° to 100° C. in the presence of ethylene, in the presence of a catalyst which is comprised of a transition metal compound and an organoaluminum compound, which comprises carrying out the polymerization in the second stage in solution or in suspension, and using a transition metal compound which is a metallocene of the formula I ##STR11## in which M 1 is a metal of group IVb, Vb or VIb of the periodic table, R 1 and R 2 are identical or different and are a hydrogen atom, a C 1 -C 10 -alkyl group, a C 1 -C 10 -alkoxy group, a C 6 -C 10 -aryl group, a C 6 -C 10 -aryloxy group, a C 2 -C 10 -alkenyl group, a C 7 -C 40 -arylalkyl group, a C 7 -C 40 -alkylaryl group, a C 8 -C 40 -arylalkenyl group or a halogen atom, R 4 , R 5 and R 6 are identical or different and are a hydrogen atom, a halogen atom, a C 1 -C 10 -alkyl group, --NR 2 10 , --SR 10 --OSiR 2 10 , --SiR 3 10 or PR 2 10 , in which R 10 is a halogen atom or a C 1 -C 10 -alkyl group, or in each case two adjacent R 3 , R 4 , R 5 or R 6 form a ring with the carbon atoms joining them, R 7 is ##STR12## in which R 11 , R 12 , R 13 , R 14 and R 15 are identical or different and are a hydrogen atom, a halogen atom, a C 1 -C 10 -alkyl group, a C 1 -C 10 -fluoroalkyl group, a C 6 -C 10 -aryl group, a C 6 -C 10 -fluoroaryl group, a C 1 -C 10 -alkoxy group, a C 2 -C 10 -alkenyl group, a C 7 -C 40 -arylalkyl group, a C 8 -C 40 -arylalkenyl group or a C 7 -C 40 -alkylaryl group, or R 11 and R 12 or R 11 and R 13 form a ring, in each case with the atoms joining them, M 2 is silicon, germanium or tin, P is 1, 2 or 3, R 8 and R 9 are identical or different and are a group ═CR 11 R 12 , in which R 11 and R 12 have the abovementioned meaning, and m and n are identical or different and are zero, 1 or 2, m+n being zero, 1 or 2, and an organoaluminum compound which is an aluminoxane of the formula II ##STR13## for the linear type and/or of the formula III ##STR14## for the cyclic type, in which R 16 is a C 1 -C 6 -alkyl group and q is an integer from 2 to 50.
Claim 2
Dependent Claim 595 words
A process for the preparation of a polypropylene molding composition comprising (1) 20 to,99% by weight of a crystalline polymer which is comprised to the extent of at least 95% by weight of polymerized propylene and (2) 1 to 80% by weight of a non-crystalline ethylene-propylene copolymer having an ethylene content of 20 to 90% by weight, in which first the polymer (1) is prepared in one or more stages in liquid propylene over a residence time of 15 to 400 minutes under a pressure of 5 to 100 bar and at a temperature of 0° to 100° C., and the polymer (2) is prepared in a second stage over a residence time of 10 to 180 minutes, under a pressure of 5 to 49 bar and at a temperature of 0° to 100° C. in the presence of ethylene, in the presence of a catalyst which is comprised of a transition metal compound and an organoaluminum compound, which comprises carrying out the polymerization in the second stage in solution or in suspension, and using a transition metal compound which is a metallocene of the formula I ##STR11## in which M 1 is a metal of group IVb, Vb or VIb of the periodic table, R 1 and R 2 are identical or different and are a hydrogen atom, a C 1 -C 10 -alkyl group, a C 1 -C 10 -alkoxy group, a C 6 -C 10 -aryl group, a C 6 -C 10 -aryloxy group, a C 2 -C 10 -alkenyl group, a C 7 -C 40 -arylalkyl group, a C 7 -C 40 -alkylaryl group, a C 8 -C 40 -arylalkenyl group or a halogen atom, R 4 , R 5 and R 6 are identical or different and are a hydrogen atom, a halogen atom, a C 1 -C 10 -alkyl group, --NR 2 10 , --SR 10 --OSiR 2 10 , --SiR 3 10 or PR 2 10 , in which R 10 is a halogen atom or a C 1 -C 10 -alkyl group, or in each case two adjacent R 3 , R 4 , R 5 or R 6 form a ring with the carbon atoms joining them, R 7 is ##STR12## in which R 11 , R 12 , R 13 , R 14 and R 15 are identical or different and are a hydrogen atom, a halogen atom, a C 1 -C 10 -alkyl group, a C 1 -C 10 -fluoroalkyl group, a C 6 -C 10 -aryl group, a C 6 -C 10 -fluoroaryl group, a C 1 -C 10 -alkoxy group, a C 2 -C 10 -alkenyl group, a C 7 -C 40 -arylalkyl group, a C 8 -C 40 -arylalkenyl group or a C 7 -C 40 -alkylaryl group, or R 11 and R 12 or R 11 and R 13 form a ring, in each case with the atoms joining them, M 2 is silicon, germanium or tin, P is 1, 2 or 3, R 8 and R 9 are identical or different and are a group ═CR 11 R 12 , in which R 11 and R 12 have the abovementioned meaning, and m and n are identical or different and are zero, 1 or 2, m+n being zero, 1 or 2, and an organoaluminum compound which is an aluminoxane of the formula II ##STR13## for the linear type and/or of the formula III ##STR14## for the cyclic type, in which R 16 is a C 1 -C 6 -alkyl group and q is an integer from 2 to 50.
Claim 3
Dependent Claim 34 words
The process as claimed in claim 1, wherein up to 5 mol % of a 1-olefin having 4 to 10 carbon atoms is additionally employed in the preparation of the polymers (1) and (2).
Claim 4
Dependent Claim 25 words
The process of claim 1 wherein M 1 is selected from the group consisting of titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum and tungsten.
Claim 5
Dependent Claim 12 words
The process of claim 3 wherein M 1 is zirconium or hafnium.
Claim 6
Dependent Claim 76 words
The process of claim 1 wherein R 1 and R 2 are selected from the group consisting of a C 1 -C 3 alkyl group, a C 1 -C 3 -alkoxy group, a C 6 -C 8 -aryl group, a C 6 -C 8 -aryloxy group, a C 2 -C 4 -alkenyl group, a C 7 -C 10 -arylalkyl group, a C 7 -C 12 -alkylaryl group, a C 8 -C 12 -arylalkenyl group and chlorine.
Claim 7
Dependent Claim 48 words
The process of claim 1 wherein R 3 , R 4 , R 5 and R 6 are selected from the group consisting of hydrogen, fluorine, chlorine, bromine, a C 1 -C 3 -alkyl group, --NCl 2 , --SCl, OSiCl 3 , --SiCl 3 and PCl 2 .
Claim 8
Dependent Claim 84 words
The process of claim 1 wherein R 11 , R 12 , R 13 , R 14 and R 15 are selected from the group consisting of a C 1 -C 4 -alkyl group, a CF 3 group, a C 6 -C 8 -aryl group, a pentafluorophenyl group, a C 1 -C 4 -alkoxy group, a C 2 -C 14 -alkenyl group, a C 7 -C 10 -arylalkyl group, a C 8 -C 12 -arylalkenyl group and a C 7 -C 12 -alkylaryl group.
Claim 9
Dependent Claim 13 words
The process of claim 1 wherein m and n are zero or 1.
Claim 10
Dependent Claim 27 words
The process of claim 1 wherein the metallocene is selected from the group consisting of; rac-ethylenebisindenylhafnium dichloride, rac-dimethylsilylbisindenylhafnium dichloride, rac-phenyl (methyl) silylbisindenylhafnium dichloride and rac-dimethyl silylbisindenylzironium dichloride.
Claim 11
Dependent Claim 19 words
The process of claim 1 wherein R 16 is selected from the group consisting of methyl, ethyl and isobutyl.
Claim 12
Dependent Claim 14 words
The process of claim 1 wherein q is an integer from 10 to 40.
Claim 13
Dependent Claim 17 words
The process of claim 1 further comprising preactivating the metallocene with the aluminoxane prior to the polymerization.
Claim 14
Dependent Claim 31 words
The process of claim 1 wherein the reaction in the first stage is carried out at a temperature of 40° to 85° C. and a pressure of 5 to 60 bar.
Claim 15
Dependent Claim 26 words
The process of claim 1 wherein in the second polymerization stage the pressure is 10 to 49 bar and the temperature is 40° to 85° C.
Claim 16
Dependent Claim 22 words
The process of claim 1 wherein the amount of polymer (1) prepared in the first stage is 40 to 95% by weight.
Claim 17
Dependent Claim 22 words
The process of claim 15 wherein the amount of polymer (1) prepared in the first stage is 60 to 95% by weight.

References Cited (Backward Citations)

EP0135834A2 Cited
US4576994A Cited
EP0302424B1 Cited
EP0344887A2 Cited
DE3826075A1 Cited
US5086134A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-06-20 1997-12-20 1998-06-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-06-20 2001-12-20 2002-06-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-06-20 2005-12-20 2006-06-21 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag