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US5320975A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of forming thin film pseudo-planar FET devices and structures resulting therefrom

Assignee: International Business Machines Corp
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Filing: 1993-03-22
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Granted: 1994-06-14
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Expires: 2013-03-22
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Abstract

Abstract A method of forming thin film pseudo-planar polysilicon gate PFETs (pPFETs) simultaneously with bulk PFET and NFET devices in a CMOS or BiCMOS semiconductor structure, comprising the steps of: providing a P-type silicon substrate having a surface that includes a plurality of isolation regions; delineating polysilicon lands at selected isolation regions; forming N-well regions into the substrate at a location where bulk PFETs are to be subsequently formed; forming insulator encapsulated conductive polysilicon studs to provide gate electrodes at desired locations of the structure; forming self-aligned source/drain regions of the bulk NFETs into the substrate; forming self-aligned source/drain regions of the bulk PFETs and pPFETs into the substrate and into the polysilicon lands, respectively; and forming contact regions to the selected locations that include the source/drain regions. In particular, the method finds application in the formation of polysilicon PFETs which are extensively used as load devices in six device (6D) SRAM cells.

Inventors

  • 👤 Carl Cederbaum
  • 👤 Roland Chanclou
  • 👤 Myriam Combes
  • 👤 Patrick Mone

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 23:00
CPC Classifications
H; H10; H10B; H10B10/00; H10B10/12; H10B10/125; H10B10/18; H10D; H10D30/00; H10D30/60; H10D30/637; H10D87/00; Y; Y10; Y10S; Y10S257/00; Y10S257/903

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 136 words
A method of forming thin film pseudo-planar polysilicon gate PFETs, pPFETs, simultaneously with bulk PFET and NFET devices in a CMOS or BiCMOS semiconductor structure, comprising the steps of: a) providing a P-type silicon substrate having a surface that includes a plurality of isolation regions; b) delineating polysilicon lands at selected of said isolation regions; c) forming N-well regions into the substrate at a location where bulk PFETs are to be subsequently formed; d) forming insulator encapsulated conductive polysilicon studs to provide gate electrodes at selected locations of the structure; e) forming self-aligned source/drain regions of the bulk NFETs into the substrate; f) forming self-aligned source/drain regions of the bulk PFETs and pPFETs into the substrate and into the polysilicon lands, respectively; and g) forming contact regions to the selected locations that include the source/drain regions.
Claim 2
Independent Claim 136 words
A method of forming thin film pseudo-planar polysilicon gate PFETs, pPFETs, simultaneously with bulk PFET and NFET devices in a CMOS or BiCMOS semiconductor structure, comprising the steps of: a) providing a P-type silicon substrate having a surface that includes a plurality of isolation regions; b) delineating polysilicon lands at selected of said isolation regions; c) forming N-well regions into the substrate at a location where bulk PFETs are to be subsequently formed; d) forming insulator encapsulated conductive polysilicon studs to provide gate electrodes at selected locations of the structure; e) forming self-aligned source/drain regions of the bulk NFETs into the substrate; f) forming self-aligned source/drain regions of the bulk PFETs and pPFETs into the substrate and into the polysilicon lands, respectively; and g) forming contact regions to the selected locations that include the source/drain regions.
Claim 3
Dependent Claim 33 words
The method of claim 1 further comprising the step of: h) forming an etch stop layer over selected polysilicon studs and selected regions of the substrate to facilitate subsequent formation of overpass conductors.
Claim 4
Dependent Claim 20 words
The method of claim 1 or 2 further comprising the step of: i) exposing the top of selected polysilicon studs
Claim 5
Independent Claim 68 words
The method of claims 1 or 2 further comprising the steps of: j) blanket depositing an etch stop layer onto the structure; k) forming an insulating matrix provided with openings onto the structure, thereby exposing desired locations of the underlying etch stop layer; l) etching the exposed regions of the etch stop layer; and m) filling the openings of the matrix with conductive material to form contact studs.
Claim 6
Dependent Claim 42 words
The method of claim 1, wherein the step b) of delineating a polysilicon land further comprises the steps of: n) sequentially blanket depositing a thin sacrificial layer and a polysilicon layer; and o) patterning the polysilicon layer to form the polysilicon land.
Claim 7
Dependent Claim 15 words
The method of claim 5 further comprising the step of: p) recrystallizing the polysilicon land.
Claim 8
Independent Claim 68 words
The method of claims 5 or 6 wherein the step d) of forming the polysilicon studs further comprises the steps of: q) selectively removing the thin sacrificial layer followed by blanket depositing a thin dielectric layer; r) sequentially blanket depositing a polysilicon layer and a WSix layer to form a composite conductive layer; s) blanket depositing a cap insulating layer; and t) patterning the dual insulating cap/composite layer.
Claim 9
Independent Claim 75 words
The method of claims 1, 5, or 6 further comprising prior to step e) the steps of: u) oxidizing the lateral sides of the polysilicon studs to form oxide sidewalls thereon; v) implanting ions to selectively create P-LDD regions in the substrate at the bulk NFET locations; w) implanting ions to selectively create N-LDD regions in N-well regions at the bulk PFET locations; and x) forming etch stop insulator sidewalls (48) on the polysilicon studs.

References Cited (Backward Citations)

JPS6484663A Cited
US5157474A Cited
JPH0342868A Cited
US5198379A Cited
US5241204A Cited
EP0469215A1 Cited
US5179033A Cited
US5241193A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-06-13 1997-12-13 1998-06-14 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-06-13 2001-12-13 2002-06-14 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-06-13 2005-12-13 2006-06-14 $7700.00 Window Closed / Lapsed

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