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US5320865A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of manufacturing a surface acoustic wave device

Assignee: Seiko Epson Corp
•
Filing: 1992-09-16
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Granted: 1994-06-14
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Expires: 2012-09-16
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Abstract

Abstract A method of manufacturing a surface acoustic wave device which has a smaller insertion loss and which operates at higher frequency than a conventional surface acoustic wave device is provided. The surface acoustic wave device includes a substrate, a diamond layer formed on the substrate, a piezoelectric layer formed on the diamond layer, and electrodes formed on any of the substrate, the diamond layer and the piezoelectric layer. The piezoelectric layer is formed by the laser ablation method. The insertion loss of this acoustic wave device is small even in a high frequency range of several hundreds MHz to GHz. Therefore, the device can be used as a frequency filter, a resonator, a delay line, a convolver, a correlator and the like.

Inventors

  • 👤 Hideaki Nakahata
  • 👤 Shinichi Shikata
  • 👤 Akihiro Hachigo
  • 👤 Naoji Fujimori

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 22:25
CPC Classifications
H; H03; H03H; H03H3/00; H03H3/007; H03H3/08; H03H9/00; H03H9/02; H03H9/02535; H03H9/02543; H03H9/02582; Y; Y10; Y10T; Y10T29/00; Y10T29/42

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 59 words
A method of manufacturing a surface acoustic wave device including a substrate, a diamond layer formed on the substrate, and a piezo-electric layer formed on the diamond layer, comprising the following steps: (a) forming said piezoelectric layer by a laser ablation method, and (b) forming electrodes (3) on any of said substrate, said diamond layer, and said piezoelectric layer.
Claim 2
Independent Claim 59 words
A method of manufacturing a surface acoustic wave device including a substrate, a diamond layer formed on the substrate, and a piezo-electric layer formed on the diamond layer, comprising the following steps: (a) forming said piezoelectric layer by a laser ablation method, and (b) forming electrodes (3) on any of said substrate, said diamond layer, and said piezoelectric layer.
Claim 3
Dependent Claim 38 words
The method of claim 1, comprising: maintaining the temperature of said substrate and of said diamond layer within the range of 150° C. to 500° C. when said piezoelectric layer is being formed by said laser ablation method.
Claim 4
Dependent Claim 37 words
The method of claim 1, comprising maintaining the temperature of said substrate and said diamond layer within the range of 200° C. to 350° C. when the piezoelectric layer is being formed by said laser ablation method.
Claim 5
Dependent Claim 15 words
The method of claim 1, comprising performing said laser ablation method in an oxygen atmosphere.
Claim 6
Dependent Claim 30 words
The method of claim 1, comprising performing said laser ablation method in a gas atmosphere at a gas pressure within the range of 1×10 -3 Pa to 5×10 -1 Pa.
Claim 7
Dependent Claim 30 words
The method of claim 1, comprising performing said laser ablation method in a gas atmosphere at a gas pressure within the range of 5×10 -3 Pa to 1×10 -1 Pa.
Claim 8
Dependent Claim 58 words
The method of claim 1, comprising performing said laser ablation method while maintaining said substrate and said diamond layer at a temperature within the range of 150° C. to 500° C., and further performing said laser ablation method in an oxygen gas atmosphere at a gas pressure within the range of 1×10 -3 Pa to 5×10 -1 Pa.
Claim 9
Dependent Claim 69 words
The method of claim 1, wherein said piezoelectric layer is mainly composed of at least one component selected from the group consisting of ZnO, AlN, Pb (Zr, Ti)O 3 , (Pb, La) (Zr, Ti)O 3 , LiTaO 3 , LiNbO 3 , SiO 2 , Ta 2 O 5 , Nb 2 O 5 , BeO, Li 2 B 4 O 7 , KNbO 3 ZnS, ZnSe and CdS.
Claim 10
Independent Claim 44 words
A method of manufacturing a surface acoustic wave device comprising the following steps: forming a diamond layer on a substrate; forming electrodes on said diamond layer; and forming a piezoelectric layer on said diamond layer and on said electrodes by a laser ablation method.
Claim 11
Independent Claim 44 words
A method of manufacturing a surface acoustic wave device comprising the following steps: forming a diamond layer on a substrate; forming electrodes on said diamond layer; and forming a piezoelectric layer on said diamond layer and on said electrodes by a laser ablation method.
Claim 12
Dependent Claim 39 words
The method of claim 9, further comprising maintaining a temperature of said substrate and of said diamond layer when said piezoelectric layer is being formed by the laser ablation method within the range of 150° C. to 500° C.
Claim 13
Dependent Claim 19 words
The method of claim 10, wherein said temperature is maintained within the range of 200° C. to 350° C.
Claim 14
Dependent Claim 16 words
The method of claim 9, comprising performing said laser ablation method in an oxygen gas atmosphere.
Claim 15
Dependent Claim 29 words
The method of claim 9, comprising performing said laser ablation method in a gas atmosphere at a pressure within the range of 1×10 -3 Pa to 5×10 -1 Pa.
Claim 16
Dependent Claim 20 words
The method of claim 13, wherein said pressure is within the range of 5×10 -3 Pa to 1×10 -1 Pa.
Claim 17
Dependent Claim 57 words
The method of claim 9, comprising performing said laser ablation method while maintaining said substrate and said diamond layer at a temperature within the range of 150° C. to 500° C., and further performing said laser ablation method in an oxygen gas atmosphere at a pressure within the range of 1×10 -3 Pa to 5×10 -1 Pa.
Claim 18
Dependent Claim 70 words
The method of claim 9, wherein said piezoelectric layer is mainly composed of at least one component selected from the group consisting of ZnO, AlN, Pb (Zr, Ti)O 3 , (Pb, La) (Zr, Ti)O 3 , LiTaO 3 , LiNbO 3 , SiO 2 , Ta 2 O 5 , Nb 2 O 5 , BeO, Li 2 B 4 O 7 , KNbO 3 , ZnS, ZnSe and CdS.

References Cited (Backward Citations)

JPS6420714A Cited
JPS6462911A Cited
US4952832A Cited
JPH03197389A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-06-13 1997-12-13 1998-06-14 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-06-13 2001-12-13 2002-06-14 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-06-13 2005-12-13 2006-06-14 $7700.00 Window Closed / Lapsed

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