← Back to Patent Explorer
US5319036A Expired / Lapsed US ⏱️ 0.0 years remaining

Curing system for polyacrylate rubbers

Assignee: Zeon Chemical LP
•
Filing: 1993-06-23
•
Granted: 1994-06-07
•
Expires: 2013-06-23
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract Compositions containing polyacrylate rubbers having dual curing sites are cured using an improved curing system comprising an alkali metal of a long chain carboxylic acid, a tertiary amine having a two methyl groups and a longer chain alkyl group, and a disubstituted urea. The compositions are shelf stable, have a high degree of scorch safety and cure rapidly at curing temperatures without adversely affecting the compression set of the cured article.

Inventors

  • 👤 Robert D. DeMarco

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 12:20
CPC Classifications
C; C08; C08L; C08L33/00; C08L33/02; C08K; C08K5/00; C08K5/16; C08K5/17; C08K5/0008; C08K5/0025; C08K5/04; C08K5/09; C08K5/098; C08K5/21

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 247 words
A curable composition comprising: (a) a curable polyacrylate rubber having halogen and carboxyl cure sites and comprising (i) from about 40 percent to about 99.8 percent by weight of an acrylate of the formula: CH.sub.2 ═CH--COOR wherein R is selected from the group consisting of an alkyl radical containing 1 to 8 carbon atoms, an alkoxyalkyl, an alkylthioalkyl, and a cyanoalkyl radical containing 2 to 12 carbon atoms; (ii) from about 0.1 percent to about 30 percent by weight of a halogen-containing monomer selected from the group consisting of halogen-containing vinylene hydrocarbons and halogen-containing vinyl monomers having the halogen group at least two carbon atoms removed from an oxygen group; (iii) from about 0.1 percent to about 20 percent by weight of a carboxyl-containing monomer; and (iv) 0 to 35 percent by weight of a copolymerizable monomer containing a terminal vinylidene group; and (b) an effective amount of a curing system comprising (i) as a curative, an alkali metal carboxylate salt of the formula C m H 2m+1 COOM wherein M is an alkali metal and m is 3 to 23; (ii) as an accelerator, a tertiary amine of the formula (CH 3 ) 2 NC n H 2n+1 wherein n is 4 to 24; and (iii) as a retarder, a disubstituted urea of the formula: ##STR5## wherein X is sulfur or oxygen, and R 1 and R 2 are independently selected from the group consisting of aliphatic and aromatic radicals containing 1 to 12 carbon atoms.
Claim 2
Dependent Claim 247 words
A curable composition comprising: (a) a curable polyacrylate rubber having halogen and carboxyl cure sites and comprising (i) from about 40 percent to about 99.8 percent by weight of an acrylate of the formula: CH.sub.2 ═CH--COOR wherein R is selected from the group consisting of an alkyl radical containing 1 to 8 carbon atoms, an alkoxyalkyl, an alkylthioalkyl, and a cyanoalkyl radical containing 2 to 12 carbon atoms; (ii) from about 0.1 percent to about 30 percent by weight of a halogen-containing monomer selected from the group consisting of halogen-containing vinylene hydrocarbons and halogen-containing vinyl monomers having the halogen group at least two carbon atoms removed from an oxygen group; (iii) from about 0.1 percent to about 20 percent by weight of a carboxyl-containing monomer; and (iv) 0 to 35 percent by weight of a copolymerizable monomer containing a terminal vinylidene group; and (b) an effective amount of a curing system comprising (i) as a curative, an alkali metal carboxylate salt of the formula C m H 2m+1 COOM wherein M is an alkali metal and m is 3 to 23; (ii) as an accelerator, a tertiary amine of the formula (CH 3 ) 2 NC n H 2n+1 wherein n is 4 to 24; and (iii) as a retarder, a disubstituted urea of the formula: ##STR5## wherein X is sulfur or oxygen, and R 1 and R 2 are independently selected from the group consisting of aliphatic and aromatic radicals containing 1 to 12 carbon atoms.
Claim 3
Dependent Claim 46 words
A curable composition according to claim 1, wherein the curing system contains 0.1 to 10 parts of the alkali metal carboxylate salt, 1-4 parts of the tertiary amine and 0.5 to 7 parts of the disubstituted urea per 100 parts by weight of the polyacrylate polymer.
Claim 4
Dependent Claim 43 words
A curable composition according to claim 2, wherein M is sodium or potassium, m is 13 to 17, n is 6 to 10, X is oxygen and R 1 and R 2 are each an aliphatic radical containing 1 to 12 carbon atoms.
Claim 5
Dependent Claim 30 words
A curable composition according to claim 3, wherein M is sodium, m is 17, n is 8, and R 1 and R 2 each contain 1 to 6 carbon atoms.
Claim 6
Dependent Claim 13 words
A curable composition according to claim 4, wherein the disubstituted urea is dimethylurea.
Claim 7
Dependent Claim 113 words
In a method of curing a composition containing a polyacrylate rubber having halogen and carboxyl cure sites, the improvement which comprises using, in combination, as the curative system: a) an alkali metal salt of a carboxylic acid of the formula C m H 2m+1 COOM wherein M is an alkali metal and m is 3 to 13; b) a tertiary amine of the formula (CH 3 ) 2 NC n H 2n+1 wherein n is 4 to 24, and c) a disubstituted urea of the formula: ##STR6## wherein X is oxygen or sulfur and R 1 and R 2 are each independently an aliphatic or aromatic radical containing 1 to 12 carbon atoms.
Claim 8
Dependent Claim 113 words
In a method of curing a composition containing a polyacrylate rubber having halogen and carboxyl cure sites, the improvement which comprises using, in combination, as the curative system: a) an alkali metal salt of a carboxylic acid of the formula C m H 2m+1 COOM wherein M is an alkali metal and m is 3 to 13; b) a tertiary amine of the formula (CH 3 ) 2 NC n H 2n+1 wherein n is 4 to 24, and c) a disubstituted urea of the formula: ##STR6## wherein X is oxygen or sulfur and R 1 and R 2 are each independently an aliphatic or aromatic radical containing 1 to 12 carbon atoms.

References Cited (Backward Citations)

US3912672A Cited
US3875092A Cited
US3910866A Cited
US3919143A Cited
US5008345A Cited
US5081194A Cited
US5079304A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-06-06 1997-12-06 1998-06-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-06-06 2001-12-06 2002-06-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-06-06 2005-12-06 2006-06-07 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag