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US5316204A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for bonding lead with electrode of electronic device

Assignee: Panasonic Holdings Corp
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Filing: 1992-11-09
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Granted: 1994-05-31
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Expires: 2012-11-09
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Abstract

Abstract A method for bonding leads of a film carrier to electrodes of electronic devices includes a step for positioning the leads and the electrodes with a predetermined clearance aligned to define corresponding pairs of the leads and electrodes, and a step for placing a bonding tool having a conductive bonding material served such that the conductive bonding material is located between the lead and electrode of one of the corresponding pairs. The method further includes a step for pressing the lead of one corresponding pair such that the conductive bonding material is pressed between the lead and the electrode, thereby bonding the lead and electrode. After bonding, the conductive bonding material is pulled to cut and leave the bonded conductive bonding material. Then, while the bonding tool is released from the bonded pair, the conductive bonding material is served to the bonding tool for the next bonding operation.

Inventors

  • 👤 Shinitsu Takehashi
  • 👤 Kenzo Hatada
  • 👤 Hiroaki Fujimoto

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 00:37
CPC Classifications
B; B23; B23K; B23K20/00; B23K20/002; B23K20/004; B23K20/005; B23K20/10; H; H10; H10W; H10W72/00; H10W72/071; H10W72/075; H10W72/077; H10W72/701; H10W72/0711; H10W72/07141; H10W72/07173; H10W72/072; H10W72/07251; H10W72/07502; H10W72/07531; H10W72/07532; H10W72/07533; H10W72/20; H10W72/50; H10W72/531; H10W72/5363; H10W72/541; H10W72/5445; H10W72/551; H10W72/552; H10W72/5522; H10W72/5524; H10W72/5525

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 184 words
A method for bonding leads of a film carrier to electrodes of electronic devices, said method comprising the steps of: positioning said leads and said electrodes with a predetermined clearance therebetween such that said leads and said electrodes are aligned to define corresponding pairs of said leads each and said electrodes each; placing a pressure means having a contact area and a conductive bonding material served under said contact area such that said conductive bonding material is located between a first of said leads and a first of said electrodes of a first of said corresponding pairs; pressing said first lead of said first corresponding pair by said contact area of said pressure means such that said conductive bonding material is pressed between said first lead and said first electrode with a predetermined pressure for bonding said first corresponding pair; pulling said conductive bonding material for cutting said conductive bonding material at a position near said bonded lead and electrode; releasing said pressure means from said bonded lead and electrode; and serving said conductive bonding material under said contact area of said pressure means.
Claim 2
Independent Claim 184 words
A method for bonding leads of a film carrier to electrodes of electronic devices, said method comprising the steps of: positioning said leads and said electrodes with a predetermined clearance therebetween such that said leads and said electrodes are aligned to define corresponding pairs of said leads each and said electrodes each; placing a pressure means having a contact area and a conductive bonding material served under said contact area such that said conductive bonding material is located between a first of said leads and a first of said electrodes of a first of said corresponding pairs; pressing said first lead of said first corresponding pair by said contact area of said pressure means such that said conductive bonding material is pressed between said first lead and said first electrode with a predetermined pressure for bonding said first corresponding pair; pulling said conductive bonding material for cutting said conductive bonding material at a position near said bonded lead and electrode; releasing said pressure means from said bonded lead and electrode; and serving said conductive bonding material under said contact area of said pressure means.
Claim 3
Dependent Claim 24 words
A method as claimed in claim 1, wherein said conductive bonding material has a spherical portion used for bonding said leads and said electrodes.
Claim 4
Dependent Claim 37 words
A method as claimed in claim 1, further comprising applying heat through said pressure means to said first lead during the step of pressing said first lead to firmly bond said first lead to said first electrode.
Claim 5
Independent Claim 178 words
A method for bonding leads of a film carrier to electrodes of electronic devices, said method comprising the steps of: first positioning said leads and said electrodes with a predetermined clearance therebetween; placing a pressure means having a contact area with a conductive bonding material served under said contact area such that said conductive bonding material is located in said predetermined clearance and aligned with said electrode; second positioning said leads aligned with said electrodes such that said leads and said electrodes are aligned to define corresponding pairs of said leads each and said electrodes each; pressing said lead aligned with said conductive bonding material by said contact area of said pressure means such that said conductive bonding material is pressed between said lead and said electrode with a predetermined pressure for bonding therebetween; pulling said conductive bonding material for cutting said conductive bonding material at a position near said bonded lead and electrode; releasing said pressure means from said bonded lead and electrode; and serving said conductive bonding material under said contact area of said pressure means.
Claim 6
Independent Claim 178 words
A method for bonding leads of a film carrier to electrodes of electronic devices, said method comprising the steps of: first positioning said leads and said electrodes with a predetermined clearance therebetween; placing a pressure means having a contact area with a conductive bonding material served under said contact area such that said conductive bonding material is located in said predetermined clearance and aligned with said electrode; second positioning said leads aligned with said electrodes such that said leads and said electrodes are aligned to define corresponding pairs of said leads each and said electrodes each; pressing said lead aligned with said conductive bonding material by said contact area of said pressure means such that said conductive bonding material is pressed between said lead and said electrode with a predetermined pressure for bonding therebetween; pulling said conductive bonding material for cutting said conductive bonding material at a position near said bonded lead and electrode; releasing said pressure means from said bonded lead and electrode; and serving said conductive bonding material under said contact area of said pressure means.
Claim 7
Independent Claim 178 words
A method for bonding leads of a film carrier to electrodes of electronic devices, said method comprising the steps of: positioning said leads and said electrodes with a predetermined clearance therebetween such that said leads and said electrodes are aligned to define corresponding pairs of said leads each and said electrodes each; placing a pressure means having a contact area and a conductive bonding material served under said contact area such that said conductive bonding material is located between a first of said leads and a first of said electrodes of a first of said corresponding pairs; pressing said first lead of said first corresponding pair by said contact area of said pressure means such that said conductive bonding material is pressed between said first lead and said first electrode with a predetermined pressure for bonding said first corresponding pair; releasing said pressure means from said bonded lead and electrode; serving said conductive bonding material under said contact area of said pressure means; and cutting said conductive bonding material at a position near said bonded lead and electrode.
Claim 8
Independent Claim 178 words
A method for bonding leads of a film carrier to electrodes of electronic devices, said method comprising the steps of: positioning said leads and said electrodes with a predetermined clearance therebetween such that said leads and said electrodes are aligned to define corresponding pairs of said leads each and said electrodes each; placing a pressure means having a contact area and a conductive bonding material served under said contact area such that said conductive bonding material is located between a first of said leads and a first of said electrodes of a first of said corresponding pairs; pressing said first lead of said first corresponding pair by said contact area of said pressure means such that said conductive bonding material is pressed between said first lead and said first electrode with a predetermined pressure for bonding said first corresponding pair; releasing said pressure means from said bonded lead and electrode; serving said conductive bonding material under said contact area of said pressure means; and cutting said conductive bonding material at a position near said bonded lead and electrode.
Claim 9
Independent Claim 109 words
A method for bonding leads of a film carrier to electrodes of electronic devices, said method comprising the steps of: positioning said leads and said electrodes with a predetermined clearance therebetween such that said leads and said electrodes are aligned to define corresponding pairs of said leads each and said electrodes each; placing a conductive bonding material between a first of said leads and a first of said electrodes of a first of said pairs; and applying a predetermined pressure to said first pair such that said conductive bonding material is pressed against said first lead and said first electrode for bonding said first lead and said first electrode.
Claim 10
Independent Claim 109 words
A method for bonding leads of a film carrier to electrodes of electronic devices, said method comprising the steps of: positioning said leads and said electrodes with a predetermined clearance therebetween such that said leads and said electrodes are aligned to define corresponding pairs of said leads each and said electrodes each; placing a conductive bonding material between a first of said leads and a first of said electrodes of a first of said pairs; and applying a predetermined pressure to said first pair such that said conductive bonding material is pressed against said first lead and said first electrode for bonding said first lead and said first electrode.
Claim 11
Dependent Claim 32 words
A method as claimed in claim 6, further comprising a step of pulling said conductive bonding material for cutting said conductive bonding material at a position near said bonded lead and electrode.
Claim 12
Dependent Claim 22 words
A method as claimed in claim 7 further comprising a step of releasing said predetermined pressure from said bonded lead and electrode.

References Cited (Backward Citations)

US3995845A Cited
US4019876A Cited
US4422568A Cited
US4589584A Cited
US4875618A Cited
JPH0262055A Cited
JPH0332040A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-05-30 1997-11-29 1998-05-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-05-30 2001-11-29 2002-05-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-05-30 2005-11-29 2006-05-31 $7700.00 Window Closed / Lapsed

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