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US5294707A Expired / Lapsed US ⏱️ 0.0 years remaining

Semi-continuous depolymerization of nylon 6 polymer

Assignee: BASF Corp
•
Filing: 1993-02-25
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Granted: 1994-03-15
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Expires: 2013-02-25
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Abstract

Abstract Polyamide is semi-continuously depolymerized by: (a) charging the polyamide to a depolymerization reactor containing 5 to 50% by weight of an unpolymerized catalyst; (b) melting the polyamide and subjecting the resultant melt to a flow of superheated steam to obtain a steam distillate; (c) separating amide monomers in the distillate from other volatiles therein; (d) when conversion to amide monomers is 40 to 90% complete, recharging polyamide to the depolymerization reactor; and (e) repeating steps (a)-(d) until a desired amount of polyamide is depolymerized.

Inventors

  • 👤 Richard Kotek

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 03:40
CPC Classifications
C; C07; C07D; C07D201/00; C07D201/02; C07D201/12

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 92 words
A process for the semi-continuous depolymerization of nylon 6 comprising: (a) charging nylon 6 to a depolymerization reactor containing 5 to 50% by weight of unpolymerized catalyst; (b) melting the nylon 6 and subjecting the resultant melt to a flow of superheated steam to obtain a stream distillate; (c) separating caprolactam monomers in the distillate from other volatiles therein; (d) when conversion to caprolactam is 40 to 90% complete, recharging nylon 6 to the depolymerization reactor; and (e) repeating steps (a)-(d) until a desired amount of nylon 6 is converted to caprolactam.
Claim 2
Dependent Claim 92 words
A process for the semi-continuous depolymerization of nylon 6 comprising: (a) charging nylon 6 to a depolymerization reactor containing 5 to 50% by weight of unpolymerized catalyst; (b) melting the nylon 6 and subjecting the resultant melt to a flow of superheated steam to obtain a stream distillate; (c) separating caprolactam monomers in the distillate from other volatiles therein; (d) when conversion to caprolactam is 40 to 90% complete, recharging nylon 6 to the depolymerization reactor; and (e) repeating steps (a)-(d) until a desired amount of nylon 6 is converted to caprolactam.
Claim 3
Dependent Claim 27 words
The process of claim 1 wherein said charging is to a depolymerization reactor containing a catalyst selected from the group consisting of ortho-phosphoric acid and p-toluenesulfonic acid.
Claim 4
Dependent Claim 14 words
The process of claim 1 wherein said melting is to at least 270° C.
Claim 5
Dependent Claim 18 words
The process of claim 1 wherein said charging is to a depolymerization reactor containing an ortho-phosphoric acid catalyst.
Claim 6
Dependent Claim 19 words
The process of claim 4 wherein said recharging is when conversion to amide monomers is 40 to 85% complete.
Claim 7
Dependent Claim 21 words
The process of claim 4 wherein said charging is to a depolymerization reactor containing 5 to 25% by weight of catalyst.
Claim 8
Dependent Claim 18 words
The process of claim 1 wherein said charging is to a depolymerization reactor containing a p-toluenesulfonic acid catalyst.
Claim 9
Dependent Claim 19 words
The process of claim 7 wherein said recharging is when conversion to caprolactam monomers is 70 to 90% complete.

References Cited (Backward Citations)

US3182055A Cited
US3939153A Cited
US4107160A Cited
US4605762A Cited
JPS6020379A Cited
US4620032A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-03-14 1997-09-13 1998-03-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-03-14 2001-09-13 2002-03-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-03-14 2005-09-13 2006-03-15 $7700.00 Window Closed / Lapsed

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