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US5290654A Expired / Lapsed US ⏱️ 0.0 years remaining

Microsuspension processes for toner compositions

Assignee: Xerox Corp
•
Filing: 1992-07-29
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Granted: 1994-03-01
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Expires: 2012-07-29
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Abstract

Abstract A process for the preparation of toner compositions which comprises dissolving a polymer, and optionally a pigment in an organic solvent; dispersing the resulting solution in an aqueous media containing a surfactant, or mixture of surfactants; stirring the mixture with optional heating to remove the organic solvent thereby obtaining suspended particles of about 0.05 micron to about 2 microns in volume diameter; subsequently homogenizing the resulting suspension with an optional pigment in water and surfactant; followed by aggregating the mixture by heating thereby providing toner particles with an average particle volume diameter of from between about 3 to about 21 microns when said pigment is present.

Inventors

  • 👤 Guerino G. Sacripante
  • 👤 James M. Duff
  • 👤 Grazyna Kmiecik-Lawrynowica
  • 👤 Raj D. Patel

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 18:06
CPC Classifications
C; C08; C08J; C08J3/00; C08J3/20; C08J3/205; C08J3/21; C08J3/215; G; G03; G03G; G03G9/00; G03G9/08; G03G9/0802; G03G9/0804

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 100 words
A process for the preparation of toner compositions consisting essentially of dissolving a polymer, and a pigment in an organic solvent; dispersing the resulting solution in an aqueous media containing a surfactant, or mixture of surfactants; stirring the mixture with optional heating to remove the organic solvent thereby obtaining suspended particles of about 0.05 micron to about 2 microns in volume diameter; subsequently homogenizing the resulting suspension with pigment in water and surfactant; followed by aggregating the resulting suspension by heating thereby providing toner particles with an average particle volume diameter of from between about 3 to about 21 microns.
Claim 2
Dependent Claim 100 words
A process for the preparation of toner compositions consisting essentially of dissolving a polymer, and a pigment in an organic solvent; dispersing the resulting solution in an aqueous media containing a surfactant, or mixture of surfactants; stirring the mixture with optional heating to remove the organic solvent thereby obtaining suspended particles of about 0.05 micron to about 2 microns in volume diameter; subsequently homogenizing the resulting suspension with pigment in water and surfactant; followed by aggregating the resulting suspension by heating thereby providing toner particles with an average particle volume diameter of from between about 3 to about 21 microns.
Claim 3
Dependent Claim 23 words
A process in accordance with claim 1 wherein the polymer is a styrene acrylate, a styrene methacrylate, a styrene butadiene, or a polyester.
Claim 4
Dependent Claim 17 words
A process in accordance with claim 1 wherein the pigment is carbon black, magnetite, or mixtures thereof.
Claim 5
Dependent Claim 17 words
A process in accordance with claim 1 wherein the pigment is cyan, magenta, yellow, or mixtures thereof.
Claim 6
Dependent Claim 21 words
A process in accordance with claim 1 wherein the organic solvent is an alkylene halide, an ether or an alkyl acetate.
Claim 7
Dependent Claim 19 words
A process in accordance with claim 1 wherein the organic solvent is methylene chloride, diethyl ether or ethyl acetate.
Claim 8
Dependent Claim 24 words
A process in accordance with claim 6 wherein the surfactant is present in an amount of from about 0.01 to about 3 weight percent.
Claim 9
Dependent Claim 36 words
A process in accordance with claim 1 wherein the surfactant is polyethylene oxide, polyacrylic acid, polypropylene oxide, polybutylene oxide, poly(oxyethylene-nonyl phenyl) ether, methyl cellulose, ethyl cellulose, sodium dodecylsulfate, sodium dodecylbenzenesulfonate, dialkylbenzene alkylammonium chloride, or mixtures thereof.
Claim 10
Dependent Claim 20 words
A process in accordance with claim 1 wherein the dispersion temperature is from about 20° C. to about 80° C.
Claim 11
Dependent Claim 27 words
A process in accordance with claim 1 wherein the temperature employed for heating to remove the organic solvent is from about 20° C. to about 80° C.
Claim 12
Dependent Claim 23 words
A process in accordance with claim 10 wherein the homogenization is for a duration of from about 2 minutes to about 720 minutes.
Claim 13
Dependent Claim 20 words
A process in accordance with claim 1 wherein the aggregation temperature is from about 30° C. to about 95° C.
Claim 14
Dependent Claim 23 words
A process in accordance with claim 1 wherein the homogenization is from about 500 revolutions per minute to about 4,000 revolutions per minute.
Claim 15
Dependent Claim 29 words
A process in accordance with claim 1 wherein there is added to the toner product surface additives of metal salts, metal salt of fatty acids, silicas, or mixtures thereof.
Claim 16
Dependent Claim 27 words
A process in accordance with claim 1 wherein the amount of the polymer dissolved in the organic solvent is from about 5 to about 95 weight percent.
Claim 17
Dependent Claim 93 words
A process for the preparation of toner compositions consisting essentially of dissolving a polymer, in an organic solvent; dispersing the resulting solution in an aqueous media containing nonionic surfactant; stirring the mixture with heating to remove the organic solvent thereby obtaining suspended particles of about 0.05 micron to about 2 microns in volume diameter; subsequently homogenizing the resulting suspension with a pigment in water and nonionic surfactant; followed by aggregating the suspension by heating thereby providing toner particles with an average particle volume diameter of from between about 3 to about 21 microns.
Claim 18
Dependent Claim 93 words
A process for the preparation of toner compositions consisting essentially of dissolving a polymer, in an organic solvent; dispersing the resulting solution in an aqueous media containing nonionic surfactant; stirring the mixture with heating to remove the organic solvent thereby obtaining suspended particles of about 0.05 micron to about 2 microns in volume diameter; subsequently homogenizing the resulting suspension with a pigment in water and nonionic surfactant; followed by aggregating the suspension by heating thereby providing toner particles with an average particle volume diameter of from between about 3 to about 21 microns.
Claim 19
Dependent Claim 53 words
A process in accordance with claim 16 wherein the pigment is carbon black, magnetite, or mixtures thereof; or cyan, magenta, yellow, or mixtures thereof; and the surfactant is polyethylene oxide, polyacrylic acid, polypropylene oxide, polybutylene oxide, poly(oxyethylene-nonyl phenyl) ether, methyl cellulose, or ethyl cellulose, sodium dodecylsulfate, chloride, dialkylbenzene alkylammonium chloride, or mixtures thereof.
Claim 20
Dependent Claim 91 words
A process for the preparation of toner compositions which comprises dissolving a polymer and a pigment in an organic solvent; dispersing the resulting solution in an aqueous media containing nonionic surfactant; stirring the mixture with heating to remove the organic solvent and obtaining suspended particles of about 0.05 micron to about 2 microns in volume diameter; subsequently homogenizing the resulting suspension with a nonionic surfactant; followed by aggregating the suspension by heating thereby providing toner particles with an average particle volume diameter of from between about 3 to about 21 microns.
Claim 21
Dependent Claim 91 words
A process for the preparation of toner compositions which comprises dissolving a polymer and a pigment in an organic solvent; dispersing the resulting solution in an aqueous media containing nonionic surfactant; stirring the mixture with heating to remove the organic solvent and obtaining suspended particles of about 0.05 micron to about 2 microns in volume diameter; subsequently homogenizing the resulting suspension with a nonionic surfactant; followed by aggregating the suspension by heating thereby providing toner particles with an average particle volume diameter of from between about 3 to about 21 microns.
Claim 22
Dependent Claim 53 words
A process in accordance with claim 18 wherein the pigment is carbon black, magnetite, or mixtures thereof; or cyan, magenta, yellow, or mixtures thereof; and the surfactant is polyethylene oxide, polyacrylic acid, polypropylene oxide, polybutylene oxide, poly(oxyethylene-nonyl phenyl), ether, methyl cellulose, or ethyl cellulose, sodium dodecylsulfate, chloride, dialkylbenzene alkylammonium chloride, or mixture thereof.

References Cited (Backward Citations)

GB903061A Cited
US4401806A Cited
US4558108A Cited
US4983488A Cited
JPS6191666A Cited
US4797339A Cited
US4668768A Cited
US4996127A Cited
US5164282A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-02-28 1997-08-30 1998-03-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-02-28 2001-08-30 2002-03-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-02-28 2005-08-30 2006-03-01 $7700.00 Window Closed / Lapsed

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