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US5286761A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for the production of low-fog flexible polyester polyurethane foams and their use in vehicles

Assignee: Bayer AG
•
Filing: 1993-07-01
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Granted: 1994-02-15
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Expires: 2013-07-01
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Abstract

Abstract Low-fog flexible polyester polyurethane foams are produced by reacting a) polyisocyanates, with b) polyesters containing at least two hydroxyl groups and having a molecular weight in the range from 400 to 10,000, in the presence of c) water and/or readily volatile organic compounds as blowing agents wherein prior to reacting, the polyesters have been subjected to continuous distillation over an average holding time of 2 to 600 s, at a temperature of 160° to 250° C., and under a pressure of 0.05 to 10 mbar. The reaction mixture may optionally contain d) compounds containing at least two active hydrogen atoms and having a molecular weight in the range from 32 to 400 as chain-extending and crosslinking agents, and/or e) auxiliaries and additives known per se. These low-fogging polyester polyurethane foams are extremely suitable for use in vehicles, preferably automobiles.

Inventors

  • 👤 Manfred Naujoks
  • 👤 Klaus Konig
  • 👤 Manfred Schmidt
  • 👤 Hans-Walter Illger
  • 👤 Gunter Baatz
  • 👤 Hansjurgen Rabe

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 08:29
CPC Classifications
C; C08; C08G; C08G63/00; C08G63/88; C08G63/90; C08G18/00; C08G18/06; C08G18/28; C08G18/40; C08G18/42; C08G18/4236; C08G18/4238; C08G18/4241; C08G18/4244; C08G18/4247; C08G18/425; C08G18/65; C08G18/66; C08G2110/00; C08G2110/0008; C08G2110/0033; C08G2110/0083; C08G2290/00

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 92 words
A process for the production of low-fog flexible polyester polyurethane foams comprising reacting a) polyisocyanates, and b) polyesters containing at least two hydroxyl groups and having a molecular weight in the range of from 400 to 10,000, in the presence of c) water and/or readily volatile organic compounds as blowing agents; wherein prior to reacting b) said polyesters have been subjected to continuous distillation for an average holding time of 2 to 600 seconds, at a temperature of from 160° to 250° C., and a pressure of from 0.05 to 10 mbar.
Claim 2
Dependent Claim 92 words
A process for the production of low-fog flexible polyester polyurethane foams comprising reacting a) polyisocyanates, and b) polyesters containing at least two hydroxyl groups and having a molecular weight in the range of from 400 to 10,000, in the presence of c) water and/or readily volatile organic compounds as blowing agents; wherein prior to reacting b) said polyesters have been subjected to continuous distillation for an average holding time of 2 to 600 seconds, at a temperature of from 160° to 250° C., and a pressure of from 0.05 to 10 mbar.
Claim 3
Dependent Claim 33 words
The process of claim 1 additionally comprising d) compounds containing at least two active hydrogen atoms and having a molecular weight in the range from 32 to 400 as chain-extending and crosslinking agents.
Claim 4
Dependent Claim 11 words
The process of claim 1 additionally comprising e) auxiliaries and/or additives.
Claim 5
Dependent Claim 14 words
The process of claim 1 wherein said temperature is from 180° to 230° C.
Claim 6
Dependent Claim 14 words
The process of claim 1 wherein said pressure is from 0.1 to 3 mbar.
Claim 7
Dependent Claim 49 words
The process of claim 1, wherein said distillation of b) said polyester is carried out in the presence of an entraining agent comprising 1 to 5% by weight, based on the weight of said polyester, of an inert solvent having a boiling point of from 150° to 300° C.
Claim 8
Dependent Claim 54 words
The process of claim 6, wherein said entraining agent comprises from 1 to 10% by weight, based on the weight of said polyester, of one or more diols selected from the group consisting of ethylene glycol, propylene glycol, butane-1,2-diol, butane-1,4-diol, pentane-1,5-diol, 3-methylpentane-1,5-diol, hexanediol, 2-ethylhexane-1,3-diol, diethylene glycol, triethylene glycol, dipropylene glycol, and isomer mixtures thereof.
Claim 9
Dependent Claim 53 words
The process of claim 6 wherein said entraining agent comprises from 3 to 6% by weight, based on the weight of said polyester, of one or more diols selected from the group consisting of ethylene glycol, propylene glycol, butane-1,2-diol, butane-1,4-diol,pentane-1,5-diol, 3-methylpentane-1,5-diol, hexanediol, 2-ethylhexane-1,3-diol, diethylene glycol, triethylene glycol, dipropylene glycol, and isomer mixtures thereof.
Claim 10
Dependent Claim 28 words
The process of claim 6 wherein b) said polyester is prepared from adipic acid, diethylene glycol, and trimethylol propane or glycerol, and said entraining agent is diethylene glycol.

References Cited (Backward Citations)

US5109031A Cited
US5145883A Cited
US5173518A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-02-14 1997-08-16 1998-02-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-02-14 2001-08-16 2002-02-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-02-14 2005-08-16 2006-02-15 $7700.00 Window Closed / Lapsed

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