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US5285592A Expired / Lapsed US ⏱️ 0.0 years remaining

Motor case with composite overwrap and method

Assignee: Aerojet Rocketdyne Inc
•
Filing: 1991-10-31
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Granted: 1994-02-15
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Expires: 2011-10-31
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Abstract

Abstract A motor case, including an aluminum barrel and a composite overwrap wound around the barrel to form a composite layer, which protects the operator against case failure during motor firing due to thermal effects caused by insulator defects or the like. The overwrap is formed of a fibrous material and a low temperature curable resin, the overwrap being mechanically bonded to the barrel. The method includes the steps of imparting texture to the outer surface of the barrel, wherein the textured surface includes jagged protrusions extending outwardly therefrom, wrapping an strip of fibrous material impregnated with a low temperature curable resin around the barrel, and curing the case.

Inventors

  • 👤 James R. Sides

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 18:47
CPC Classifications
F; F41; F41A; F41A21/00; F41A21/02

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 81 words
A motor case comprising a tubular barrel having an outer surface and a composite overwrap wound around said outer surface forming a layer which protects against case failure caused by thermal effects, said overwrap including an elongated strip of fibrous material impregnated with a curable resin, and further wherein said outer surface of said barrel is textured such that there are jagged protrusions extending outwardly therefrom, said protrusions cooperating with said fibrous material to mechanically bond said overwrap to said barrel.
Claim 2
Dependent Claim 81 words
A motor case comprising a tubular barrel having an outer surface and a composite overwrap wound around said outer surface forming a layer which protects against case failure caused by thermal effects, said overwrap including an elongated strip of fibrous material impregnated with a curable resin, and further wherein said outer surface of said barrel is textured such that there are jagged protrusions extending outwardly therefrom, said protrusions cooperating with said fibrous material to mechanically bond said overwrap to said barrel.
Claim 3
Dependent Claim 15 words
A motor case as defined in claim 1, wherein said fibrous material is KEVLAR® material.
Claim 4
Dependent Claim 20 words
A motor case as defined in claim 1, wherein said resin is curable at a temperature of approximately 170° F.
Claim 5
Dependent Claim 16 words
A motor case as defined in claim 1, wherein said overwrap layer is 12-15 millimeters thick.
Claim 6
Dependent Claim 15 words
A motor case as defined in claim 1, wherein said barrel is formed of aluminum.
Claim 7
Dependent Claim 40 words
A motor case as defined in claim 5, wherein said curable resin is curable at a temperature of approximately 170° F. or below, thereby enabling said resin to be cured without causing substantial expansion and contraction of said aluminum barrel.
Claim 8
Independent Claim 59 words
A method of manufacturing a motor case having an aluminum barrel, comprising the steps of imparting texture to the outer surface of the barrel in the form of jagged protrusions extending outwardly therefrom, wrapping an elongated strip of fibrous material impregnated with a curable resin around said barrel to form a composite protective layer thereon, and curing said case.
Claim 9
Independent Claim 59 words
A method of manufacturing a motor case having an aluminum barrel, comprising the steps of imparting texture to the outer surface of the barrel in the form of jagged protrusions extending outwardly therefrom, wrapping an elongated strip of fibrous material impregnated with a curable resin around said barrel to form a composite protective layer thereon, and curing said case.
Claim 10
Dependent Claim 24 words
A method as defined in claim 7, wherein the step of imparting texture includes bombarding said outer surface with hard particles at high velocity.
Claim 11
Dependent Claim 22 words
A method as defined in claim 8, wherein the bombarding step includes bombarding the outer surface of the barrel with steel shot.
Claim 12
Dependent Claim 19 words
A method as defined in claim 7, wherein the case is cured at a temperature of approximately 170° F.
Claim 13
Dependent Claim 30 words
A method as defined in claim 7, wherein the wrapping step includes wrapping the material on said barrel to form a composite layer having a thickness of approximately 12-15 millimeters.

References Cited (Backward Citations)

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US2847786A Cited
US3517585A Cited
US4646615A Cited
US4685236A Cited
US4655866A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1997-02-14 1997-08-16 1998-02-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2001-02-14 2001-08-16 2002-02-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2005-02-14 2005-08-16 2006-02-15 $7700.00 Window Closed / Lapsed

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