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US5268664A Expired / Lapsed US ⏱️ 0.0 years remaining

Low profile thermostat

Assignee: Portage Electric Products Inc
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Filing: 1993-01-25
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Granted: 1993-12-07
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Expires: 2013-01-25
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Abstract

Abstract A thermostat having a cup for housing a bimetal blade. A flange extends from the top edge of the cup which receives an insulating layer and cover material on its top surface. The cover is then folded around and under the flange, simultaneously folding the insulating layer, and then crimped. The added layers of material, which previously extended beyond the depth of the cup can now be essentially equal to the extent of the cup's depth, providing substantially no additional thickness to the overall thermostat.

Inventors

  • 👤 Omar R. Givler

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 13:30
CPC Classifications
H; H01; H01H; H01H37/00; H01H37/02; H01H37/32; H01H37/52; H01H37/54; H01H37/5427; H01H37/5418; H01H2037/5463

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 104 words
A thermostat, comprising: a case having a cup and a flange, said cup having a bottom area and a top edge, said flange integral with and extending from said top edge; a cover material on top of and adjacent said flange, a portion of said cover material being folded toward said bottom area of said cup and under said flange, wherein the bottom of said folded portion is substantially in the same plane as said bottom area of said cup, and thermostat means within said cup for selectively forming an electrical connection between said case and said cover material, depending on the ambient temperature.
Claim 2
Dependent Claim 104 words
A thermostat, comprising: a case having a cup and a flange, said cup having a bottom area and a top edge, said flange integral with and extending from said top edge; a cover material on top of and adjacent said flange, a portion of said cover material being folded toward said bottom area of said cup and under said flange, wherein the bottom of said folded portion is substantially in the same plane as said bottom area of said cup, and thermostat means within said cup for selectively forming an electrical connection between said case and said cover material, depending on the ambient temperature.
Claim 3
Dependent Claim 106 words
A thermostat, comprising: a case having a cup and a flange, said cup having a bottom area and a top edge, said flange integral with and extending from said top edge, said flange integral with and extending from said top edge, wherein a portion of said flange is folded under and onto itself; a cover material on top of and adjacent said flange, a portion of said cover material being folded toward said bottom area of said cup and under said flange; and thermostat means within said cup for selectively forming an electrical connection between said case and said cover material, depending on the ambient temperature.
Claim 4
Dependent Claim 106 words
A thermostat, comprising: a case having a cup and a flange, said cup having a bottom area and a top edge, said flange integral with and extending from said top edge, said flange integral with and extending from said top edge, wherein a portion of said flange is folded under and onto itself; a cover material on top of and adjacent said flange, a portion of said cover material being folded toward said bottom area of said cup and under said flange; and thermostat means within said cup for selectively forming an electrical connection between said case and said cover material, depending on the ambient temperature.
Claim 5
Dependent Claim 146 words
A thermostat, comprising: a case having a cup and flange, said cup having a bottom area and a top edge, said flange integral with and extending from said top edge; a cover material on top of and adjacent said flange, a portion of said cover material being folded toward said bottom area of said cup and under said flange; thermostat means within said cup for selectively forming an electrical connection between said case and said cover material, depending on the ambient temperature; further comprising an insulating material between said flange and said cover material, a corresponding portion of said insulating material being folded with said cover material; and wherein the folded portions of said cover material and said insulating material are crimped with a wave such that the effective thickness of the folded portions is substantially equal to the thickness of the thermostat at said cup.
Claim 6
Dependent Claim 146 words
A thermostat, comprising: a case having a cup and flange, said cup having a bottom area and a top edge, said flange integral with and extending from said top edge; a cover material on top of and adjacent said flange, a portion of said cover material being folded toward said bottom area of said cup and under said flange; thermostat means within said cup for selectively forming an electrical connection between said case and said cover material, depending on the ambient temperature; further comprising an insulating material between said flange and said cover material, a corresponding portion of said insulating material being folded with said cover material; and wherein the folded portions of said cover material and said insulating material are crimped with a wave such that the effective thickness of the folded portions is substantially equal to the thickness of the thermostat at said cup.
Claim 7
Dependent Claim 138 words
A thermostat, comprising: a case having a cup and a flange, said cup having a bottom area and a top edge, said flange integral with and extending from said top edge; a cover material on top of and adjacent said flange, a portion of said cover material being folded toward said bottom area of said cup and under said flange; thermostat means within said cup for selectively forming an electrical connection between said case and said cover material, depending on the ambient temperature; further comprising an insulating material between said flange and said cover material, a corresponding portion of said insulating material being folded with said cover material; and wherein a corresponding portion of said flange is folded along with said insulating material and said cover material, such that said portion of said flange becomes folded onto itself.
Claim 8
Dependent Claim 138 words
A thermostat, comprising: a case having a cup and a flange, said cup having a bottom area and a top edge, said flange integral with and extending from said top edge; a cover material on top of and adjacent said flange, a portion of said cover material being folded toward said bottom area of said cup and under said flange; thermostat means within said cup for selectively forming an electrical connection between said case and said cover material, depending on the ambient temperature; further comprising an insulating material between said flange and said cover material, a corresponding portion of said insulating material being folded with said cover material; and wherein a corresponding portion of said flange is folded along with said insulating material and said cover material, such that said portion of said flange becomes folded onto itself.
Claim 9
Dependent Claim 97 words
A thermostat, comprising: a case having a cup and a flange, said cup having a bottom area and a top edge, said flange integral with and extending from said top edge, wherein said flange has at least one tab extending from an edge thereof; a cover material on top of and adjacent said flange, a portion of said cover material being folded toward said bottom area of said cup and under said flange; and thermostat means within said cup for selectively forming an electrical connection between said case and said cover material, depending on the ambient temperature.
Claim 10
Dependent Claim 97 words
A thermostat, comprising: a case having a cup and a flange, said cup having a bottom area and a top edge, said flange integral with and extending from said top edge, wherein said flange has at least one tab extending from an edge thereof; a cover material on top of and adjacent said flange, a portion of said cover material being folded toward said bottom area of said cup and under said flange; and thermostat means within said cup for selectively forming an electrical connection between said case and said cover material, depending on the ambient temperature.
Claim 11
Dependent Claim 24 words
A thermostat as in claim 5 wherein said tab is folded under said flange such that the thickness of said folded portion is increased.
Claim 12
Dependent Claim 25 words
A thermostat as in claim 6 wherein the bottom of said folded portion is below the plane of the bottom exterior surface of said cup.
Claim 13
Dependent Claim 23 words
A thermostat as in claim 5 wherein said flange has multiple tabs extending therefrom, each of said tabs being folded under said flange.

References Cited (Backward Citations)

US4136323A Cited
US4490704A Cited
US4521760A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-12-06 1997-06-07 1997-12-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-12-06 2001-06-07 2001-12-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-12-06 2005-06-07 2005-12-07 $7700.00 Window Closed / Lapsed

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