Method for joining bi-metallic tubulars and a bi-metallic tubular weld configuration

Claim 2

Method for joining bimetallic tubulars comprising: (a) joining a first and a second bimetallic tubular each having an inner layer comprised of a first composition, and an outer layer comprised of a second composition, wherein said inner layer extends beyond said outer layer at the area to be joined; (b) circumferentially butt welding said inner layers of said first and said second bimetallic tubular such that said butt weld does not contact said outer tubes of said first and said second bimetallic tubular and wherein said butt weld consists essentially of said first composition; (c) circumferentially lap welding a sleeve having a first and second end, said sleeve slidingly engaged with said bimetallic tubular and encompassing said butt weld, said sleeve being comprised of said second composition, to said outer layers of said bimetallic tubulars at each of said sleeve ends, wherein said sleeve is of a length extending beyond said butt weld such that when said lap welding occurs said lap welds do not contact said inner layers or said butt weld, and wherein said lap weld consists essentially of said second composition of said bimetallic tubulars.

Claim 3

A method of joining bi-metallic tubulars according to claim 1 wherein said butt weld comprises an alloy, said alloy is enhanced with an additional amount of any volatile metal that may be vaporized during said butt welding to provide abutt weld consisting essentially of said first composition when said butt welding is complete.

Claim 4

A weld configuration comprising: (a) a first and a second bimetallic tubular each having a first and second end and an inner layer of a first composition and an outer layer of a second composition wherein said inner layer extends beyond said outer layer at said first end of said bimetallic tubular and wherein said bimetallic tubulars are aligned at said first end in butting relationship; (b) a circumferential butt weld joining said inner layers at said first ends of said bimetallic tubulars, said butt weld consisting essentially of the same material as said inner layers of said bimetallic tubulars; (c) a sleeve having a first and second end, said sleeve consisting essentially of the same material as said outer layers of said bimetallic tubulars, said sleeve surrounding said butt weld and of sufficient length such that said first and second ends of said sleeve contact only said outer layers of said first and said second bimetallic tubulars; (d) a circumferential lap weld joining said sleeve to said outer layers of said bimetallic tubulars and located at each of said first and second ends of said sleeve, said lap weld consisting essentially of the same material as said outer layers of said bimetallic tubulars and contacting only said outer layers of said bimetallic tubulars.

Claim 5

A weld configuration comprising: (a) a first and a second bimetallic tubular each having a first and second end and an inner layer of a first composition and an outer layer of a second composition wherein said inner layer extends beyond said outer layer at said first end of said bimetallic tubular and wherein said bimetallic tubulars are aligned at said first end in butting relationship; (b) a circumferential butt weld joining said inner layers at said first ends of said bimetallic tubulars, said butt weld consisting essentially of the same material as said inner layers of said bimetallic tubulars; (c) a sleeve having a first and second end, said sleeve consisting essentially of the same material as said outer layers of said bimetallic tubulars, said sleeve surrounding said butt weld and of sufficient length such that said first and second ends of said sleeve contact only said outer layers of said first and said second bimetallic tubulars; (d) a circumferential lap weld joining said sleeve to said outer layers of said bimetallic tubulars and located at each of said first and second ends of said sleeve, said lap weld consisting essentially of the same material as said outer layers of said bimetallic tubulars and contacting only said outer layers of said bimetallic tubulars.

Claim 6

A weld configuration according to claim 3 comprising a first and second bimetallic tubulars each having an inner layer of a first composition and an an outer layer of a second composition are bimetallic tubulars wherein said inner layer extends beyond said outer layer and is formed to overlap said outer layer such that a V-groove butt weld is formed when two lengths of said bimetallic tubulars are placed end to end in a straight line.