Raster output scanner with improved process direction registration

Claim 1

An imaging system for forming multiple image exposure frames on a photoconductive member during a single pass including: a photoreceptor belt adapted to accommodate the formation of an integral number of image exposure frames, a plurality of Raster Output Scanners (ROS) units, each ROS unit forming one of said image exposure frames, each ROS unit projecting a plurality of scanning beams in a fast scan (transverse) direction across the belt width, by scanning modulated beams from the facet surfaces of a rotating polygon, each facet having a width W, start of scan (SOS) and end of scan (EOS) sensor means for controlling the start and end of the scanning beams, belt position detector means for detecting the location of the leading edge of an exposure frame and for generating an output signal to the ROS unit to write the first line of the image frame, and control circuitry for detecting the instantaneous scanning beam position on the instantaneous scanning facet at the time of generation of said belt position detector means output signal and for controlling said ROS unit so as to initiate the first image scan line at the next SOS sensing if the beam position has been found at a distance along the facet greater than W/2 and to initiate the second image scan line at the next SOS sensing if the beam position is at a distance along the facet which is less than W/2.

Claim 3

A method for registering a plurality of image exposure frames sequentially formed on the surface of a photoreceptor belt moving in a process direction, including the steps of: directing a modulated beam onto the facets of a rotating multifaceted polygon, each facet reflecting the incident beam as a transverse scan beam onto the photoreceptor belt, detecting the leading edge of each exposure frame and generating a signal representative thereof, applying the leading edge detected signal to a control circuitry for determining the instant location of the scanning beam along the surface of the instant scanning facet, writing the first image line of the image exposure frame, if the scanning beam is determined to be past the mid-position on the facet, and writing the second line of the image exposure frame, if the scanning beam is determined to be prior the mid-position of the facet.

Claim 4

A method for registering a plurality of image exposure frames sequentially formed on the surface of a photoreceptor belt moving in a process direction, including the steps of: directing a modulated beam onto the facets of a rotating multifaceted polygon, each facet reflecting the incident beam as a transverse scan beam onto the photoreceptor belt, detecting the leading edge of each exposure frame and generating a signal representative thereof, applying the leading edge detected signal to a control circuitry for determining the instant location of the scanning beam along the surface of the instant scanning facet, writing the first image line of the image exposure frame, if the scanning beam is determined to be past the mid-position on the facet, and writing the second line of the image exposure frame, if the scanning beam is determined to be prior the mid-position of the facet.