US5260035A
Expired / Lapsed
US
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Apparatus and method for modifying gaseous mixtures
Assignee: Corning Inc
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Filing: 1992-08-05
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Granted: 1993-11-09
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Expires: 2012-08-05
Abstract
Abstract An apparatus, system and method are disclosed for modifying a gaseous mixture. The apparatus comprises a unitary body having an inlet end, an outlet end, and a multiplicity of cells extending from inlet end to outlet end, the cells being separated from one another by porous walls, and filler material comprising electrically non-conducting active powder material, loaded into at least part of the volume of the cells, with some of the cells being unloaded and open, wherein a gaseous mixture enters the body at the inlet end through the open cells, and at least some of the gaseous mixture passes through the porous walls and is compositionally modified by the active material, and thereafter the resultant modified mixture passes through the open cells and exits the body at the outlet end. The apparatus can be used in conjunction with other apparatuses which are catalyzed to form a gas modifying system. The apparatus and system are especially suited for conversion of hydrocarbons, NO x , and CO as from auto exhaust, and for Denox applications.
Inventors
- 👤 Irwin M. Lachman
- 👤 Mallanagouda D. Patil
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-03 03:28
CPC Classifications
F; F01; F01N; F01N3/00; F01N3/08; F01N3/0807; F01N3/0814; B; B01; B01D; B01D53/00; B01D53/02; B01D53/04; B01D53/34; B01D53/92; B01D53/94; B01D53/9481; F01N13/00; F01N13/009; F01N13/0097; F01N3/0828; F01N3/0835; F01N3/10; F01N3/101; F01N3/18; F01N3/20; F01N2250/00; F01N2250/12; F01N2570/00; F01N2570/04; F01N2570/14; Y; Y02; Y02A; Y02A50/00; Y02A50/20; Y02T; Y02T10/00; Y02T10/10; Y02T10/12; Y10; Y10S; Y10S55/00; Y10S55/05; Y10S55/30
Claims Analysis
Total Claims: 24
Claim 1
Independent Claim
145 words
An apparatus for modifying a gaseous mixture, the apparatus comprising: a) a unitary body having an inlet end, an outlet end, and a multiplicity of cells extending from inlet end to outlet end, the cells being separated from one another by porous walls; and b) filler material comprising electrically non-conducting active powder material, loading into some of the cells wherein at least 80% of the volume of each of the loaded cells is filled with said filler material, with the remaining cells having no said filler material and being open, wherein a gaseous mixture enters the body at the inlet end through the open cells, and at least some of the gaseous mixture passes through the porous walls and is compositionally modified by the active material, and thereafter the resultant modified mixture passes through the open cells and exits the body at the outlet end.
Claim 2
Independent Claim
145 words
An apparatus for modifying a gaseous mixture, the apparatus comprising: a) a unitary body having an inlet end, an outlet end, and a multiplicity of cells extending from inlet end to outlet end, the cells being separated from one another by porous walls; and b) filler material comprising electrically non-conducting active powder material, loading into some of the cells wherein at least 80% of the volume of each of the loaded cells is filled with said filler material, with the remaining cells having no said filler material and being open, wherein a gaseous mixture enters the body at the inlet end through the open cells, and at least some of the gaseous mixture passes through the porous walls and is compositionally modified by the active material, and thereafter the resultant modified mixture passes through the open cells and exits the body at the outlet end.
Claim 3
Dependent Claim
22 words
An apparatus of claim 1 wherein each of the loaded cells neighbors at least one open cell in a cross sectional plane.
Claim 4
Dependent Claim
19 words
An apparatus of claim 2 wherein the loaded cells alternate with the open cells in a cross sectional plane.
Claim 5
Dependent Claim
24 words
An apparatus of claim 1 wherein the active powder material is at least one type of material selected from catalyst material, and sorbing material.
Claim 6
Dependent Claim
13 words
An apparatus of claim 4 wherein the active powder material comprises sorbing material.
Claim 7
Dependent Claim
16 words
An apparatus of claim 5 wherein said sorbing material is at least one hydrocarbon adsorbing agent.
Claim 8
Dependent Claim
23 words
An apparatus of claim 6 wherein said sorbing material is selected from the group consisting of molecular sieve, activated carbon, and combinations thereof.
Claim 9
Dependent Claim
26 words
An apparatus of claim 7 wherein said molecular sieve is selected from the group consisting of zeolite, carbon molecular sieve, metallophosphates, aluminophosphates, silicoaluminophosphates, and combinations thereof.
Claim 10
Dependent Claim
24 words
An apparatus of claim 8 wherein said zeolite is selected from the group consisting of faujasite type, pentasil type, mordenite, beta, and combinations thereof.
Claim 11
Dependent Claim
23 words
An apparatus of claim 9 wherein said zeolite is selected from the group consisting of ultra stable Y, ZSM type, and combinations thereof.
Claim 12
Dependent Claim
18 words
An apparatus of claim 6 wherein the active powder material includes an oxidation catalyst for conversion of hydrocarbons.
Claim 13
Dependent Claim
19 words
An apparatus of claim 6 wherein at least some of the open cells are catalyzed with a three-way catalyst.
Claim 14
Dependent Claim
13 words
An apparatus of claim 4 wherein the active powder material comprises catalyst material.
Claim 15
Dependent Claim
14 words
An apparatus of claim 13 wherein the catalyst material comprises a selective reduction catalyst.
Claim 16
Dependent Claim
13 words
An apparatus of claim 1 wherein said unitary body is a honeycomb structure.
Claim 17
Dependent Claim
40 words
An apparatus of claim 1 wherein about 75% of the total number of cells of said body are filled with said active powder material, and about 25% of said total number of cells have no filler material and are open.
Claim 18
Independent Claim
200 words
A device for modifying a gaseous mixture comprising: a) a first apparatus which comprises a unitary body having an inlet end, an outlet end, a multiplicity of cells extending from inlet end to outlet end, and filler material comprising electrically non-conducting active powder material loaded into some of the cells wherein at least 80% of the volume of each of the loaded cells is filled with said filler material, with the remaining cells having no said filler material and being open, wherein said gaseous mixture enters said first apparatus through the inlet end and is modified by the active materials to produce a modified mixture which thereafter exits the first apparatus at the outlet end; and b) a second apparatus loaded downstream of said first apparatus, and comprising a unitary body having an inlet end, an outlet end, and a multiplicity of cells extending from inlet end to outlet end, the second apparatus body having a catalyst, whereby the modified mixture exiting the first apparatus body, enters the second apparatus body at the inlet end and is further modified by the second apparatus catalyst to produce a further modified mixture, which thereafter exits the second apparatus at the outlet end.
Claim 19
Independent Claim
200 words
A device for modifying a gaseous mixture comprising: a) a first apparatus which comprises a unitary body having an inlet end, an outlet end, a multiplicity of cells extending from inlet end to outlet end, and filler material comprising electrically non-conducting active powder material loaded into some of the cells wherein at least 80% of the volume of each of the loaded cells is filled with said filler material, with the remaining cells having no said filler material and being open, wherein said gaseous mixture enters said first apparatus through the inlet end and is modified by the active materials to produce a modified mixture which thereafter exits the first apparatus at the outlet end; and b) a second apparatus loaded downstream of said first apparatus, and comprising a unitary body having an inlet end, an outlet end, and a multiplicity of cells extending from inlet end to outlet end, the second apparatus body having a catalyst, whereby the modified mixture exiting the first apparatus body, enters the second apparatus body at the inlet end and is further modified by the second apparatus catalyst to produce a further modified mixture, which thereafter exits the second apparatus at the outlet end.
Claim 20
Dependent Claim
24 words
A system of claim 17 wherein the active powder material is at least one type of material selected from catalyst material, and sorbing material.
Claim 21
Dependent Claim
13 words
A system of claim 18 wherein the active powder material is sorbing material.
Claim 22
Dependent Claim
16 words
A system of claim 19 wherein the sorbing material is at least one hydrocarbon adsorbing agent.
Claim 23
Dependent Claim
14 words
A system of claim 19 wherein the second apparatus catalyst is a three-way catalyst.
Claim 24
Dependent Claim
12 words
A system of claim 17 wherein said unitary bodies are honeycomb structures.
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| 3.5 Years (Year 4) | 1996-11-08 | 1997-05-10 | 1997-11-09 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 2000-11-08 | 2001-05-10 | 2001-11-09 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2004-11-08 | 2005-05-10 | 2005-11-09 | $7700.00 | Window Closed / Lapsed |