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US5260005A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for forming container of acrylonitrile polymers by biaxial-orientation blow-molding preform

Assignee: Japan Atomic Energy Agency
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Filing: 1992-04-24
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Granted: 1993-11-09
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Expires: 2012-04-24
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Abstract

Abstract A process for forming a container of acrylonitrile polymers by biaxial-orientation blow-molding a preform. A preform of thermoplastic resin, mainly acrylonitrile polymers, is irradiated with an electron beam or a gamma-ray. Immediately after the irradiation, the preform is heated at 40° C. or higher to reduce residual acrylonitrile monomer in the preform to 0.1 ppm or less. Then, the preform is biaxial-orientation blow molded to form a container.

Inventors

  • 👤 Isao Ishigaki
  • 👤 Keizo Makuuchi
  • 👤 Fumio Yoshii
  • 👤 Hideo Kushida
  • 👤 Hiroshi Iida
  • 👤 Toyokazu Owada

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 17:34
CPC Classifications
B; B29; B29C; B29C49/00; B29C49/0005; B29B; B29B13/00; B29B13/08; B29C35/00; B29C35/02; B29C35/08; B29C35/0805; B29C2035/0822; B29K; B29K2033/00; B29K2033/18; B29K2033/20

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 139 words
A process for forming an acrylonitrile polymer container having a residual acrylonitrile monomer content of 0.1 ppm or less and an extractable hydrogen cyanide content of 10 ppb or less, comprising the steps of: a. irradiating a preform of thermoplastic resin comprising acrylonitrile polymer with electron beam or gamma-ray radiation at a dose sufficient to reduce by-produced HCN content and residual acrylonitrile monomer content in the preform; b. immediately heating the irradiated preform to a temperature in the range of 40° C.-90° C. for a period of time sufficient to reduce the residual acrylonitrile monomer to 0.1 ppm or less; and c. after the heating period of step b, biaxial-orientation blow-molding the preform to form a container having a residual acrylonitrile monomer content of 0.1 ppm or less and an extractable hydrogen cyanide content of 10 ppb or less.
Claim 2
Dependent Claim 139 words
A process for forming an acrylonitrile polymer container having a residual acrylonitrile monomer content of 0.1 ppm or less and an extractable hydrogen cyanide content of 10 ppb or less, comprising the steps of: a. irradiating a preform of thermoplastic resin comprising acrylonitrile polymer with electron beam or gamma-ray radiation at a dose sufficient to reduce by-produced HCN content and residual acrylonitrile monomer content in the preform; b. immediately heating the irradiated preform to a temperature in the range of 40° C.-90° C. for a period of time sufficient to reduce the residual acrylonitrile monomer to 0.1 ppm or less; and c. after the heating period of step b, biaxial-orientation blow-molding the preform to form a container having a residual acrylonitrile monomer content of 0.1 ppm or less and an extractable hydrogen cyanide content of 10 ppb or less.
Claim 3
Dependent Claim 20 words
The process according to claim 1, wherein an absorption dose of said electron beam is from 0.1 to 8.0 KGY.
Claim 4
Dependent Claim 19 words
The process according to claim 1, wherein an absorption dose of said gamma-ray is from 0.1 to 8.0 KGY.
Claim 5
Dependent Claim 22 words
The process according to claim 1, wherein said acrylonitrile polymers contain 55 to 85 wt. % of nitrile monomer calculated as acrylonitrile.
Claim 6
Dependent Claim 19 words
The process according to claim 1, wherein an average wall thickness of said preform is 1.0 to 8.0 mm.
Claim 7
Dependent Claim 40 words
The process according to claim 1, wherein said preform is heated by hot air, radio frequency, induction, far infrared ray or near infrared ray, or two or more thereof in combination to a temperature in the range of 40°-90° C.
Claim 8
Dependent Claim 32 words
The process according to claim 1, wherein an amount of said residual acrylonitrile monomer in the preform to be irradiated by the electron beam or the gamma-ray is 30 ppm or less.
Claim 9
Dependent Claim 15 words
The process according to any of claim 1, wherein said thermoplastic resin contains formaldehyde compounds.
Claim 10
Dependent Claim 11 words
The process according to claim 4, wherein said preform contains dispersant.
Claim 11
Dependent Claim 11 words
The process according to claim 4, wherein said preform contains antioxidant.
Claim 12
Dependent Claim 30 words
The process according to any of claim 1, wherein said preform is irradiated with the electron beam or the gamma-ray while the preform is rotated around its long axis direction.
Claim 13
Dependent Claim 21 words
The process according to claim 1, wherein said preform is heated to a temperature in the range of 40° -90° C.
Claim 14
Dependent Claim 37 words
A process according to claim 1, wherein, in step b, the preform is heated at a temperature in the range of 40° C. to 90° C. for a period of time ranging from 5 to 30 minutes.
Claim 15
Dependent Claim 20 words
A process according to claim 1, wherein, in step c, the preform is blow-molded at a temperature of 140° C.

References Cited (Backward Citations)

US3787170A Cited
US3830893A Cited
US3934743A Cited
US4036927A Cited
US4025594A Cited
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US4174043A Cited
JPS54148059A Cited
JPS5654321A Cited
JPS57102308A Cited
US4740335A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-11-08 1997-05-10 1997-11-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-11-08 2001-05-10 2001-11-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-11-08 2005-05-10 2005-11-09 $7700.00 Window Closed / Lapsed

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