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US5256246A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for manufacturing aperture electrode for controlling toner supply operation

Assignee: Brother Industries Ltd
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Filing: 1993-01-22
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Granted: 1993-10-26
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Expires: 2013-01-22
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Abstract

Abstract In an aperture electrode and a method for manufacturing the same, two metal layers are formed on both surfaces of a thin ceramic insulating substrate by a thin film forming process such as sputtering, and then plural control electrodes are formed on one surface of the substrate by patterning the metal layer on the surface with photoetching, thereby forming a basic body of the aperture electrode. Thereafter, an aperture for passing toners therethrough is formed substantially at the center of each control electrode by drilling the basic body or irradiating laser beam of an excimer laser source to the basic body.

Inventors

  • 👤 Tetsuya Kitamura

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 10:55
CPC Classifications
B; B41; B41J; B41J2/00; B41J2/385; B41J2/41; B41J2/415; B41J2/4155; G; G03; G03G; G03G2217/00; G03G2217/0008; G03G2217/0025

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 153 words
A method of manufacturing an aperture electrode which has a plurality of apertures and equal plurality of control electrodes each being provided for each aperture, each of the control electrodes being selectively applied with an electrical voltage in accordance with an input image data for controlling flowing mode of toners passing through each of the apertures, the method comprising the steps of: preparing a thin ceramic insulating substrate; forming a first metal layer serving as a reference electrode on one surface of the thin ceramic insulating substrate by a thin film forming process; forming a plurality of second metal layers each serving as the control electrodes on another surface of the substrate by the thin film forming process so as to be electrically separated from one another; and forming the apertures substantially at a center of each control electrode so as to penetrate through the control electrodes, the substrate and the reference electrode.
Claim 2
Independent Claim 153 words
A method of manufacturing an aperture electrode which has a plurality of apertures and equal plurality of control electrodes each being provided for each aperture, each of the control electrodes being selectively applied with an electrical voltage in accordance with an input image data for controlling flowing mode of toners passing through each of the apertures, the method comprising the steps of: preparing a thin ceramic insulating substrate; forming a first metal layer serving as a reference electrode on one surface of the thin ceramic insulating substrate by a thin film forming process; forming a plurality of second metal layers each serving as the control electrodes on another surface of the substrate by the thin film forming process so as to be electrically separated from one another; and forming the apertures substantially at a center of each control electrode so as to penetrate through the control electrodes, the substrate and the reference electrode.
Claim 3
Dependent Claim 33 words
The method as claimed in claim 1, wherein said thin film forming process comprises any one selected from the group consisting of sputtering, vacuum deposition, ion plating, chemical vapor deposition and screen printing.
Claim 4
Dependent Claim 30 words
The method as claimed in claim 1, wherein said aperture forming step comprises a step of drilling the control electrode, the substrate and the reference electrode to form the aperture.
Claim 5
Dependent Claim 33 words
The method as claimed in claim 1, wherein said aperture forming step comprises a step of irradiating a laser beam from an excimer laser source to the control electrode to form the aperture.
Claim 6
Dependent Claim 47 words
The method as claimed in claim 1, wherein said second metal layer forming step comprises a step of forming a metal layer on the other surface of the substrate, and patterning the metal layer by a photoetching process to form a pattern of the second metal layers.
Claim 7
Independent Claim 124 words
A method of manufacturing an aperture electrode which has a plurality of apertures and equal plurality of control electrodes each being provided for each aperture, each of the control electrodes being selectively applied with an electrical voltage in accordance with an input image data for controlling flowing mode of toners passing through each of the apertures, the method comprising the steps of: preparing a thin ceramic insulating substrate; forming a plurality of metal layers each serving as the control electrodes on one surface of the substrate by a thin film forming process so as to be electrically separated from one another; and forming the apertures substantially at a center of each control electrode so as to penetrate through the control electrodes and the substrate.
Claim 8
Independent Claim 124 words
A method of manufacturing an aperture electrode which has a plurality of apertures and equal plurality of control electrodes each being provided for each aperture, each of the control electrodes being selectively applied with an electrical voltage in accordance with an input image data for controlling flowing mode of toners passing through each of the apertures, the method comprising the steps of: preparing a thin ceramic insulating substrate; forming a plurality of metal layers each serving as the control electrodes on one surface of the substrate by a thin film forming process so as to be electrically separated from one another; and forming the apertures substantially at a center of each control electrode so as to penetrate through the control electrodes and the substrate.
Claim 9
Dependent Claim 33 words
The method as claimed in claim 6, wherein said thin film forming process comprises any one selected from the group consisting of sputtering, vacuum deposition, ion plating, chemical vapor deposition and screen printing.
Claim 10
Dependent Claim 27 words
The method as claimed in claim 6, wherein said aperture forming step comprises a step of drilling the control electrodes and the substrate to form the apertures.
Claim 11
Dependent Claim 33 words
The method as claimed in claim 6, wherein said aperture forming step comprises a step of irradiating a laser beam from an excimer laser source to the control electrode to form the aperture.
Claim 12
Dependent Claim 49 words
The method as claimed in claim 6, wherein said plurality of metal layers forming step comprises the steps of forming a metal layer on the one surface of the substrate, and pattering the metal layer by a photoetching process to form a pattern of the plurality of metal layers.
Claim 13
Dependent Claim 33 words
The method as claimed in claim 10, wherein said thin film forming process comprises any one selected form the group consisting of sputtering, vacuum deposition, ion plating, chemical vapor deposition and screen printing.
Claim 14
Dependent Claim 27 words
The method as claimed in claim 10, wherein said aperture forming step comprises a step of drilling the control electrodes and the substrate to form the apertures.
Claim 15
Dependent Claim 33 words
The method as claimed in claim 10, wherein said aperture forming step comprises a step of irradiating a laser beam from an excimer laser source to the control electrode to form the aperture.

References Cited (Backward Citations)

US4068585A Cited
US4415403A Cited
US4448867A Cited
US5077563A Cited
US4860036A Cited
US5025552A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-10-25 1997-04-26 1997-10-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-10-25 2001-04-26 2001-10-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-10-25 2005-04-26 2005-10-26 $7700.00 Window Closed / Lapsed

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