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US5252195A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for producing a printed wiring board

Assignee: Mitsubishi Chemical Corp
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Filing: 1992-10-28
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Granted: 1993-10-12
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Expires: 2012-10-28
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Abstract

Abstract A process for the production of a printed wiring board, which comprises preparing a copper-clad laminate having a through-hole formed by drilling; providing a first resist pattern on the surface of the copper-clad laminate so as to cover a portion to be formed as a conductor pattern; etching the copper-clad laminate; removing the first resist pattern; subjecting the whole laminate to an electroless copper plating; laminating a dry film resist on the copper-clad laminate; exposing and developing the dry film resist to form a second resist pattern in such a manner that the through-hole and a portion to be plated are exposed; subjecting the exposed portions to an electrolytic copper plating; removing the second resist pattern; and removing the exposed electroless copper plating through etching.

Inventors

  • 👤 Tadashi Kobayashi
  • 👤 Hiroyuki Uchida
  • 👤 Hidetoshi Shimoda
  • 👤 Toshio Takahashi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 20:51
CPC Classifications
H; H05; H05K; H05K3/00; H05K3/40; H05K3/42; H05K3/425; H05K3/428; H05K2203/00; H05K2203/05; H05K2203/0502; H05K2203/0542; H05K2203/13; H05K2203/1377; H05K2203/1394

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 245 words
A process for producing a printed wiring board, comprising the steps of: preparing a copper-clad laminate comprising a substrate having two main surfaces and copper-clad foils on the surfaces of the insulating board, the copper-clad laminate having a through-hole; forming a first resist pattern on the surfaces of the copper-clad laminate, the first resist pattern including an area of the through-hole and an area where a conductor pattern is to be formed; etching the copper-clad composite with the first resist pattern as a resist to remove the copper-clad foils in an area not covered by the first resist pattern; removing the first resist pattern from the copper-clad composite; conducting an electroless plating to form an electroless plating copper layer on the surfaces of the copper-clad composite including the internal surface of the through-hole; forming a second resist pattern on the surfaces of the copper-clad composite such that only an area of the through-hole, an area of a land portion and an area of a foot print portion for a surface mounting part, of the copper-clad composite, are not covered by the second resist pattern; conducting an electroplating to form an electroplating copper layer on the surfaces of the copper-clad composite on areas not covered by the second resist pattern; conducting an electroplating to form a metallic resist plating layer on the electroplating copper layer; removing the second resist pattern from the copper-clad composite; and removing the exposed electroless plating copper layer from the copper-clad composite.
Claim 2
Dependent Claim 245 words
A process for producing a printed wiring board, comprising the steps of: preparing a copper-clad laminate comprising a substrate having two main surfaces and copper-clad foils on the surfaces of the insulating board, the copper-clad laminate having a through-hole; forming a first resist pattern on the surfaces of the copper-clad laminate, the first resist pattern including an area of the through-hole and an area where a conductor pattern is to be formed; etching the copper-clad composite with the first resist pattern as a resist to remove the copper-clad foils in an area not covered by the first resist pattern; removing the first resist pattern from the copper-clad composite; conducting an electroless plating to form an electroless plating copper layer on the surfaces of the copper-clad composite including the internal surface of the through-hole; forming a second resist pattern on the surfaces of the copper-clad composite such that only an area of the through-hole, an area of a land portion and an area of a foot print portion for a surface mounting part, of the copper-clad composite, are not covered by the second resist pattern; conducting an electroplating to form an electroplating copper layer on the surfaces of the copper-clad composite on areas not covered by the second resist pattern; conducting an electroplating to form a metallic resist plating layer on the electroplating copper layer; removing the second resist pattern from the copper-clad composite; and removing the exposed electroless plating copper layer from the copper-clad composite.
Claim 3
Dependent Claim 39 words
A process according to claim 1, wherein said second resist pattern is formed by laminating a dry film resist on the surfaces of the copper-clad composite, selectively exposing the dry film resist, and developing the exposed dry film resist.
Claim 4
Dependent Claim 29 words
A process according to claim 1, wherein said clad copper foils of said copper-clad composite are previously treated by polishing or chemical etching to make the surfaces thereof clean.
Claim 5
Dependent Claim 20 words
A process according to claim 1, wherein said electroless plating copper layer has a thickness of 1.0 to 3.0 μm.
Claim 6
Dependent Claim 22 words
A process according to claim 1, wherein said second resist pattern has a thickness thicker than that of said electroplating copper layer.
Claim 7
Dependent Claim 20 words
A process according to claim 2, wherein said dry film resist has a thickness of not less than 50 μm.

References Cited (Backward Citations)

US3208921A Cited
US3475284A Cited
US3568312A Cited
DE2161829A1 Cited
US3832176A Cited
DE3412502A1 Cited
JPS612386A Cited
EP0189975A1 Cited
JPH01264290A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-10-11 1997-04-12 1997-10-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-10-11 2001-04-12 2001-10-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-10-11 2005-04-12 2005-10-12 $7700.00 Window Closed / Lapsed

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