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US5247162A Expired / Lapsed US ⏱️ 0.0 years remaining

Portable laser diode scanning head having a focusing lens and an aperture

Assignee: Symbol Technologies LLC
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Filing: 1991-04-24
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Granted: 1993-09-21
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Expires: 2011-04-24
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Abstract

Abstract A portable laser diode scanning head, aimable at each symbol to be read, emits and receives non-readily-visible laser light, and is equipped with a trigger-actuated aiming light arrangement for visually locating and tracking each symbol. A compact laser diode optical train and an optical folded path assembly, as well as an interchangeable component design and an integral window construction for the head also are disclosed. Also disclosed is an optic means mounted in the laser diode scanning head including a focusing lens and an aperture stop for forming the emitted laser light to have a beam cross-section of an altered size within a working distance range.

Inventors

  • 👤 Jerome Swartz
  • 👤 Howard M. Shepard
  • 👤 Eric F. Barkan
  • 👤 Mark J. Krichever
  • 👤 Boris Metlitsky
  • 👤 Edward Barkan
  • 👤 Alexander M. Adelson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 02:42
CPC Classifications
G; G06; G06K; G06K7/00; G06K7/10; G06K7/10544; G06K7/10821; G06K7/10881; G06K7/10554; G06K7/10594; G06K7/10603; G06K7/10633; G06K2207/00; G06K2207/1011

Claims Analysis

Total Claims: 57
Claim 1
Independent Claim 328 words
A laser scanning head for reading bar-coded symbols, comprising: (a) an actuatable laser diode mounted in the head for generating an incident laser beam of relatively low power, the laser diode having a p-n junction as the emitter of the laser beam; (b) optic means mounted in the head for forming and directing the incident laser beam along a first optical path toward a reference plane located exteriorly of the head and to a symbol located in a working range in the vicinity of the reference plane, the laser beam reflecting off the symbol and returning along a second optical path back towards the head; the optic means including a focusing lens and an aperture stop both located in the first optical path in the immediate vicinity of the laser light source for forming the incident laser beam to have a beam cross-section of an altered size and shape within the working range, the focusing lens being located between the aperture stop and the laser light source; the aperture stop defining a shaped opening which in cross-section is smaller than the beam cross-section at the aperture stop to permit a portion of the incident light beam to pass through the aperture stop and to directly determine the beam's size and shape within the working range, such cross-section being measured in the direction perpendicular to said p-n junction; (c) a scanner mounted in the head for scanning the laser beam across the symbol, the returning portion of the laser light having a variable intensity over the scan; (d) a sensor mounted in the head for detecting the variable intensity of the returning portion of the laser light, and for generating a sensor signal representative of the detected variable light intensity; (e) a signal processor mounted in the head for processing the sensor signal and for generating a processed signal indicative of characteristics of the symbol; and (f) an actuator mounted in the head for actuating the laser light source.
Claim 2
Dependent Claim 328 words
A laser scanning head for reading bar-coded symbols, comprising: (a) an actuatable laser diode mounted in the head for generating an incident laser beam of relatively low power, the laser diode having a p-n junction as the emitter of the laser beam; (b) optic means mounted in the head for forming and directing the incident laser beam along a first optical path toward a reference plane located exteriorly of the head and to a symbol located in a working range in the vicinity of the reference plane, the laser beam reflecting off the symbol and returning along a second optical path back towards the head; the optic means including a focusing lens and an aperture stop both located in the first optical path in the immediate vicinity of the laser light source for forming the incident laser beam to have a beam cross-section of an altered size and shape within the working range, the focusing lens being located between the aperture stop and the laser light source; the aperture stop defining a shaped opening which in cross-section is smaller than the beam cross-section at the aperture stop to permit a portion of the incident light beam to pass through the aperture stop and to directly determine the beam's size and shape within the working range, such cross-section being measured in the direction perpendicular to said p-n junction; (c) a scanner mounted in the head for scanning the laser beam across the symbol, the returning portion of the laser light having a variable intensity over the scan; (d) a sensor mounted in the head for detecting the variable intensity of the returning portion of the laser light, and for generating a sensor signal representative of the detected variable light intensity; (e) a signal processor mounted in the head for processing the sensor signal and for generating a processed signal indicative of characteristics of the symbol; and (f) an actuator mounted in the head for actuating the laser light source.
Claim 3
Dependent Claim 14 words
The head as recited in claim 1 wherein the actuator comprises a manually-actuatable trigger.
Claim 4
Dependent Claim 25 words
The head as recited in claim 1 and including a housing for integrally supporting the aperture stop, the focusing lens, and the laser light source.
Claim 5
Dependent Claim 15 words
The head as recited in claim 1 wherein the scanner includes an electrically driven motor.
Claim 6
Dependent Claim 27 words
The head as recited in claim 1 wherein the scanner includes at least one mirrored surface and an electrically driven motor coupled to move the mirrored surface.
Claim 7
Dependent Claim 18 words
The head as recited in claim 5 wherein the motor is driven to reciprocally oscillate the mirrored surface.
Claim 8
Dependent Claim 13 words
The head as recited in claim 6 wherein the mirrored surface is flat.
Claim 9
Dependent Claim 13 words
The head as recited in claim 6 wherein the mirrored surface is curved.
Claim 10
Dependent Claim 16 words
The head as recited in claim 1 and including a decoder for decoding the processed signal.
Claim 11
Dependent Claim 15 words
The head as recited in claim 1 wherein the decoder is mounted within said head.
Claim 12
Dependent Claim 20 words
The head as recited in claim 1 wherein the head includes a housing adapted to be held in the hand.
Claim 13
Dependent Claim 44 words
The head as recited in claim 1 wherein the incident laser beam has a non-radially symmetric cross-section, and wherein the aperture stop has a radially symmetrical cross-section and modifies the non-radially symmetrical beam cross-section to one which is radially symmetrical at the reference plane.
Claim 14
Dependent Claim 46 words
The head as recited in claim 1 wherein the incident laser beam has a non-radially symmetric cross-section, and wherein the aperture stop has a non-radially symmetrical cross-section and modifies the non-radially symmetrical beam cross-section to one which is of a predetermined non-symmetry at the reference plane.
Claim 15
Dependent Claim 60 words
The head according to claim 1 wherein the laser light source includes a laser diode which produces a beam having a first cross-sectional size and shape at a place in the region of the aperture stop and wherein the aperture stop is configured to modify the first shaped beam to have a different size and shape at the reference plane.
Claim 16
Dependent Claim 17 words
The head according to claim 1 wherein the laser light source includes a solid state laser diode.
Claim 17
Dependent Claim 31 words
The head as recited in claim 15 wherein the optical means includes means for adjustably and jointly positioning the lens and the aperture stop at a predetermined spacing from the diode.
Claim 18
Dependent Claim 26 words
The head as recited in claim 1 wherein said aperture stop and said focusing means cooperate to provide a numeric aperture on the order of 0.05.
Claim 19
Dependent Claim 24 words
The head as recited in claim 1 wherein the beam-passing cross-sectional area of the aperture stop is on the order of 1-2 square millimeters.
Claim 20
Dependent Claim 24 words
The head as recited in claim 1 wherein the focal distance of the focusing lens is on the order of 9.5 to 9.7 millimeters.
Claim 21
Dependent Claim 25 words
The laser scanning head according to claim 1 wherein said cross-section is measured in both parallel and perpendicular directions with respect to said p-n junction.
Claim 22
Dependent Claim 220 words
An optical system for reading coded symbols, comprising: (a) means including a solid state laser diode for generating a wide-angle, low power laser beam, the laser diode having a p-n junction as the emitter of the laser beam; and (b) optical means for optically forming and directing the laser beam along an optical path to different light-reflective indicia portions of a coded symbol for reflection therefrom, said optic means including a single focusing lens and an aperture stop located in the optical path in the immediate vicinity of the focusing lens between the laser light source and the light-reflective indicia portions, for focusing the laser beam to have a beam cross-section of a predetermined size within a working distance range, said aperture stop being located downstream of the lens and having a shaped cross-section which is smaller than the beam cross-section at the aperture stop to permit a part of the beam to pass through the aperture stop en route to the indicia portions, said cross-section of the aperture stop directly determining said pre-determined size of the beam cross-section, said aperture stop being bounded by a blocking wall for obstructing the remaining part of the beam from passing through the aperture stop en route to the indicia portions, such cross-section being measured in the direction perpendicular to said p-n junction.
Claim 23
Dependent Claim 220 words
An optical system for reading coded symbols, comprising: (a) means including a solid state laser diode for generating a wide-angle, low power laser beam, the laser diode having a p-n junction as the emitter of the laser beam; and (b) optical means for optically forming and directing the laser beam along an optical path to different light-reflective indicia portions of a coded symbol for reflection therefrom, said optic means including a single focusing lens and an aperture stop located in the optical path in the immediate vicinity of the focusing lens between the laser light source and the light-reflective indicia portions, for focusing the laser beam to have a beam cross-section of a predetermined size within a working distance range, said aperture stop being located downstream of the lens and having a shaped cross-section which is smaller than the beam cross-section at the aperture stop to permit a part of the beam to pass through the aperture stop en route to the indicia portions, said cross-section of the aperture stop directly determining said pre-determined size of the beam cross-section, said aperture stop being bounded by a blocking wall for obstructing the remaining part of the beam from passing through the aperture stop en route to the indicia portions, such cross-section being measured in the direction perpendicular to said p-n junction.
Claim 24
Dependent Claim 44 words
The optical system as recited in claim 1 wherein the laser beam has a non-radially symmetrical cross-section, and wherein the aperture stop has a radially symmetrical cross-section and modifies the non-radially symmetrical beam cross-section to one which is radially symmetrical at the reference plane.
Claim 25
Dependent Claim 46 words
The optical system as recited in claim 1 wherein the laser beam has a non-radially symmetrical cross-section, and wherein the aperture stop has a non-radially symmetrical cross-section and modifies the non-radially symmetrical beam cross-section to one which is of a predetermined non-symmetry at the reference plane.
Claim 26
Dependent Claim 41 words
The optical system of claim 21 wherein the laser light source is a semiconductor diode and the optical means further includes a means for adjustability and jointly positioning the lens and the aperture stop at a predetermined spacing from the diode.
Claim 27
Dependent Claim 19 words
The optical system of claim 21 wherein the focusing means includes a single focusing lens having a curved surface.
Claim 28
Dependent Claim 19 words
The optical system of claim 21 wherein the focusing means includes a single focusing lens having a plano-convex configuration.
Claim 29
Dependent Claim 19 words
The optical system of claim 21 wherein the focusing means includes a single focusing lens having a flat surface.
Claim 30
Dependent Claim 15 words
The optical system of claim 21 wherein the cross-section of the aperture stop is circular.
Claim 31
Dependent Claim 15 words
The optical system of claim 21 wherein the cross-section of the aperture stop is rectangular.
Claim 32
Dependent Claim 15 words
The optical system of claim 21 wherein the cross-section of the aperture stop is oval.
Claim 33
Dependent Claim 26 words
The optical system according to claim 21 wherein said laser beam from the laser light source to the focusing means and aperture stop is substantially uncollimated.
Claim 34
Dependent Claim 26 words
The optical system according to claim 21 wherein said aperture stop and said focusing means cooperate to provide a numeric aperture on the order of 0.05.
Claim 35
Dependent Claim 17 words
The optical system according to claim 21 wherein the laser light source comprises a semiconductor laser diode.
Claim 36
Dependent Claim 51 words
The optical system according to claim 21 wherein the laser light source includes a laser diode which produces a beam having a first cross-sectional size and shape, and wherein the aperture stop is configured to modify such first shaped beam to have a different size and shape at the reference plane.
Claim 37
Dependent Claim 52 words
The optical system according to claim 21 wherein the laser light source includes a laser diode which produces a beam having a non-circular shape in cross-section, and wherein the aperture stop is configured to modify such non-circular shaped beam to have a substantially circular shape of reduced size at the reference plane.
Claim 38
Dependent Claim 26 words
The optical system according to claim 21 wherein the beam-passing cross-section of said aperture stop is on the order of about 1 mm to 2 mm.
Claim 39
Dependent Claim 25 words
The optical system according to claim 21 wherein the beam-passing cross-sectional area of the aperture stop is approximately 1 square millimeter to 2 square millimeters.
Claim 40
Dependent Claim 24 words
The optical system according to claim 37 wherein the aperture stop is about 9.7 mm to about 9.9 mm from the laser light source.
Claim 41
Dependent Claim 18 words
The optical system of claim 21 wherein the focusing means defines a numeric aperture of less than 0.05.
Claim 42
Dependent Claim 19 words
The optical system of claim 21 wherein the laser beam is substantially uncollimated when it strikes the focusing lens.
Claim 43
Dependent Claim 20 words
The optical system of claim 21 wherein the focal distance of the focusing lens is about 9.5 to 9.7 mm.
Claim 44
Dependent Claim 23 words
The optical system of claim 21 wherein the aperture stop is about 9.7 mm to about 9.9 mm from the laser light source.
Claim 45
Dependent Claim 24 words
The optical system according to claim 21 wherein said cross-section is measured in both parallel and perpendicular directions with respect to said p-n junction.
Claim 46
Dependent Claim 328 words
A laser scanning head for reading bar-coded symbols, comprising: (a) an actuatable laser diode mounted in the head for generating an incident laser beam of relatively low power, the laser diode having a p-n junction as the emitter of the laser beam; (b) optic means mounted in the head for forming and directing the incident laser beam along a first optical path toward a reference plane located exteriorly of the head and to a symbol located in a working range in the vicinity of the reference plane, the laser beam reflecting off the symbol and returning along a second optical path back towards the head; the optic means including a focusing lens and an aperture stop both located in the first optical path in the immediate vicinity of the laser light source for forming the incident laser beam to have a beam cross-section of an altered size and shape within the working range, the focusing lens being located between the aperture stop and the laser light source; the aperture stop defining a shaped opening which in cross-section is smaller than the beam cross-section at the aperture stop to permit a portion of the incident light beam to pass through the aperture stop and to directly determine the beam's size and shape within the working range, such cross-section being measured in the direction parallel to said p-n junction; (c) a scanner mounted in the head for scanning the laser beam across the symbol, the returning portion of the laser light having a variable intensity over the scan; (d) a sensor mounted in the head for detecting the variable intensity of the returning portion of the laser light, and for generating a sensor signal representative of the detected variable light intensity; (e) a signal processor mounted in the head for processing the sensor signal and for generating a processed signal indicative of characteristics of the symbol; and (f) an actuator mounted in the head for actuating the laser light source.
Claim 47
Dependent Claim 328 words
A laser scanning head for reading bar-coded symbols, comprising: (a) an actuatable laser diode mounted in the head for generating an incident laser beam of relatively low power, the laser diode having a p-n junction as the emitter of the laser beam; (b) optic means mounted in the head for forming and directing the incident laser beam along a first optical path toward a reference plane located exteriorly of the head and to a symbol located in a working range in the vicinity of the reference plane, the laser beam reflecting off the symbol and returning along a second optical path back towards the head; the optic means including a focusing lens and an aperture stop both located in the first optical path in the immediate vicinity of the laser light source for forming the incident laser beam to have a beam cross-section of an altered size and shape within the working range, the focusing lens being located between the aperture stop and the laser light source; the aperture stop defining a shaped opening which in cross-section is smaller than the beam cross-section at the aperture stop to permit a portion of the incident light beam to pass through the aperture stop and to directly determine the beam's size and shape within the working range, such cross-section being measured in the direction parallel to said p-n junction; (c) a scanner mounted in the head for scanning the laser beam across the symbol, the returning portion of the laser light having a variable intensity over the scan; (d) a sensor mounted in the head for detecting the variable intensity of the returning portion of the laser light, and for generating a sensor signal representative of the detected variable light intensity; (e) a signal processor mounted in the head for processing the sensor signal and for generating a processed signal indicative of characteristics of the symbol; and (f) an actuator mounted in the head for actuating the laser light source.
Claim 48
Dependent Claim 306 words
A laser scanning head for reading bar-coded symbols, comprising: (a) an actuatable laser light source of low power mounted in the head for generating an incident laser beam of relatively low power; (b) optic means mounted in the head for forming and directing the incident laser beam along a first optical path toward a reference plane located exteriorly of the head and to a symbol located in a working range in the vicinity of the reference plane, the laser beam reflecting off the symbol and returning along a second optical path back towards the head; the optic means including a focusing lens and an aperture stop both located in the first optical path in the immediate vicinity of the laser light source for forming the incident laser beam to have a beam cross-section of an altered size and shape within the working range, the focusing lens being located between the aperture stop and the laser light source; the aperture stop defining a shaped opening which in cross-section is smaller than the beam cross-section at the aperture stop to permit a portion of the incident light beam to pass through the aperture stop and to directly determine the beam's size and shape within the working range; (c) a scanner mounted in the head for scanning the laser beam across the symbol, the returning portion of the laser light having a variable intensity over the scan; (d) a sensor mounted in the head for detecting the variable intensity of the returning portion of the laser light, and for generating a sensor signal representative of the detected variable light intensity; (e) a signal processor mounted in the head for processing the sensor signal and for generating a processed signal indicative of characteristics of the symbol; and (f) an actuator mounted in the head for actuating the laser light source.
Claim 49
Dependent Claim 306 words
A laser scanning head for reading bar-coded symbols, comprising: (a) an actuatable laser light source of low power mounted in the head for generating an incident laser beam of relatively low power; (b) optic means mounted in the head for forming and directing the incident laser beam along a first optical path toward a reference plane located exteriorly of the head and to a symbol located in a working range in the vicinity of the reference plane, the laser beam reflecting off the symbol and returning along a second optical path back towards the head; the optic means including a focusing lens and an aperture stop both located in the first optical path in the immediate vicinity of the laser light source for forming the incident laser beam to have a beam cross-section of an altered size and shape within the working range, the focusing lens being located between the aperture stop and the laser light source; the aperture stop defining a shaped opening which in cross-section is smaller than the beam cross-section at the aperture stop to permit a portion of the incident light beam to pass through the aperture stop and to directly determine the beam's size and shape within the working range; (c) a scanner mounted in the head for scanning the laser beam across the symbol, the returning portion of the laser light having a variable intensity over the scan; (d) a sensor mounted in the head for detecting the variable intensity of the returning portion of the laser light, and for generating a sensor signal representative of the detected variable light intensity; (e) a signal processor mounted in the head for processing the sensor signal and for generating a processed signal indicative of characteristics of the symbol; and (f) an actuator mounted in the head for actuating the laser light source.
Claim 50
Dependent Claim 40 words
The laser scanning head according to claim 45 wherein the laser light source is a laser diode having a p-n junction for emitting the laser light, and wherein the cross-section is measured in the direction perpendicular to said p-n junction.
Claim 51
Dependent Claim 44 words
The laser scanning head according to claim 45 wherein the laser light source is a laser diode having a p-n junction for emitting the laser light, and wherein the cross-section is measured in both parallel and perpendicular directions with respect to said p-n junction.
Claim 52
Dependent Claim 221 words
An optical system for reading coded symbols, comprising: (a) means including a solid state laser diode for generating a wide-angle, low power laser beam the laser diode having a p-n junction as the emitter of the laser beam; and (b) optical means for optically forming and directing the laser beam along an optical path to different light-reflective indicia portions of a coded symbol for reflection therefrom, said optic means including a single focusing lens and an aperture stop located in the optical path in the immediate vicinity of the focusing means lens between the laser light source and the light-reflective indicia portions, for focusing the laser beam to have a beam cross-section of a predetermined size within a working distance range, said aperture stop being located downstream of the lens and having a shaped cross-section which is smaller than the beam cross-section at the aperture stop to permit a part of the beam to pass through the aperture stop en route to the indicia portions, said cross-section of the aperture stop directly determining said pre-determined size of the beam cross-section, said aperture stop being bounded by a blocking wall for obstructing the remaining part of the beam from passing through the aperture stop en route to the indicia portions, such cross-section being measured in the direction parallel to said p-n junction.
Claim 53
Dependent Claim 221 words
An optical system for reading coded symbols, comprising: (a) means including a solid state laser diode for generating a wide-angle, low power laser beam the laser diode having a p-n junction as the emitter of the laser beam; and (b) optical means for optically forming and directing the laser beam along an optical path to different light-reflective indicia portions of a coded symbol for reflection therefrom, said optic means including a single focusing lens and an aperture stop located in the optical path in the immediate vicinity of the focusing means lens between the laser light source and the light-reflective indicia portions, for focusing the laser beam to have a beam cross-section of a predetermined size within a working distance range, said aperture stop being located downstream of the lens and having a shaped cross-section which is smaller than the beam cross-section at the aperture stop to permit a part of the beam to pass through the aperture stop en route to the indicia portions, said cross-section of the aperture stop directly determining said pre-determined size of the beam cross-section, said aperture stop being bounded by a blocking wall for obstructing the remaining part of the beam from passing through the aperture stop en route to the indicia portions, such cross-section being measured in the direction parallel to said p-n junction.
Claim 54
Dependent Claim 195 words
An optical system for reading coded symbols, comprising: (a) means including a solid state laser light source for generating a wide-angle, low power laser beam; and (b) optical means for optically forming and directing the laser beam along an optical path to different light-reflective indicia portions of a coded symbol for reflection therefrom, said optic means including a single focusing lens and an aperture stop located in the optical path in the immediate vicinity of the focusing lens between the laser light source and the light-reflective indicia portions, for focusing the laser beam to have a beam cross-section of a predetermined size within a working distance range, said aperture stop being located downstream of the lens and having a shaped cross-section which is smaller than the beam cross-section at the aperture stop to permit a part of the beam to pass through the aperture stop en route to the indicia portions, said cross-section of the aperture stop directly determining said pre-determined size of the beam cross-section, said aperture stop being bounded by a blocking wall for obstructing the remaining part of the beam from passing through the aperture stop en route to the indicia portions.
Claim 55
Dependent Claim 195 words
An optical system for reading coded symbols, comprising: (a) means including a solid state laser light source for generating a wide-angle, low power laser beam; and (b) optical means for optically forming and directing the laser beam along an optical path to different light-reflective indicia portions of a coded symbol for reflection therefrom, said optic means including a single focusing lens and an aperture stop located in the optical path in the immediate vicinity of the focusing lens between the laser light source and the light-reflective indicia portions, for focusing the laser beam to have a beam cross-section of a predetermined size within a working distance range, said aperture stop being located downstream of the lens and having a shaped cross-section which is smaller than the beam cross-section at the aperture stop to permit a part of the beam to pass through the aperture stop en route to the indicia portions, said cross-section of the aperture stop directly determining said pre-determined size of the beam cross-section, said aperture stop being bounded by a blocking wall for obstructing the remaining part of the beam from passing through the aperture stop en route to the indicia portions.
Claim 56
Dependent Claim 43 words
The optical system according to claim 49 wherein the laser light source is a laser diode having a p-n junction for emitting the laser light, and wherein said cross-section is measured in both parallel and perpendicular directions with respect to said p-n junction.
Claim 57
Dependent Claim 39 words
The optical system according to claim 49 wherein the laser light source is a laser diode having a p-n junction for emitting the laser light, and wherein said cross-section is measured in the direction perpendicular to said p-n junction.

References Cited (Backward Citations)

US4019026A Cited
US4034230A Cited
US4560862A Cited
US4603262A Cited
US4816660A Cited
US4835374A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-09-20 1997-03-22 1997-09-21 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-09-20 2001-03-22 2001-09-21 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-09-20 2005-03-22 2005-09-21 $7700.00 Window Closed / Lapsed

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