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US5244541A Expired / Lapsed US ⏱️ 0.0 years remaining

Pulp treatment methods

Assignee: PotlatchDeltic Corp
•
Filing: 1990-11-28
•
Granted: 1993-09-14
•
Expires: 2010-11-28
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Abstract

Abstract A method of processing pulp comprises the following steps of a) mechanically refining pulp of up to 50% O.D. consistency; and b) mechanically treating the mechanically refined pulp by wringing, dewatering and compacting the mechanically refined pulp to permanently twist and kink individual fibers to a degree that is substantially irreversible when they are subsequently subjected to papermaking process steps, the refined and treated pulp having increased bulk and no reduction in Z-directional tensile over the same pulp that has not been mechanically refined and thereafter wrung, dewatered and compacted to twist and kink individual fibers. Alternately, the order of mechanically refining and mechanically treating can be reversed. The invention may have specific application to enhancing multi-layer paper products where pulp treated in accordance with the invention is utilized as core ply pulp in a multi-layer paper product. Treated pulp when made into a sheet also exhibits reduced wicking which may provide specific applicability in paperboard products which are used for containment of liquids.

Inventors

  • 👤 Mary L. Minton

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 19:42
CPC Classifications
D; D21; D21C; D21C9/00; D21C9/001; D21C9/007; D21H; D21H15/00; D21H15/02; D21H15/04

Claims Analysis

Total Claims: 88
Claim 1
Independent Claim 93 words
A method of processing pulp comprising the following steps: mechanically refining pulp of up to 50% O.D. consistency; and mechanically treating the mechanically refined pulp by wringing, dewatering and compacting the mechanically refined pulp to permanently twist and kink individual fibers to a degree that is substantially irreversible when they are subsequently subjected to papermaking process steps, the refined and treated pulp having increased bulk and no reduction in Z-directional tensile over the same pulp that has not been mechanically refined and thereafter wrung, dewatered and compacted to twist and kink individual fibers.
Claim 2
Independent Claim 93 words
A method of processing pulp comprising the following steps: mechanically refining pulp of up to 50% O.D. consistency; and mechanically treating the mechanically refined pulp by wringing, dewatering and compacting the mechanically refined pulp to permanently twist and kink individual fibers to a degree that is substantially irreversible when they are subsequently subjected to papermaking process steps, the refined and treated pulp having increased bulk and no reduction in Z-directional tensile over the same pulp that has not been mechanically refined and thereafter wrung, dewatered and compacted to twist and kink individual fibers.
Claim 3
Dependent Claim 40 words
The method of processing pulp of claim 1 wherein said mechanically refining and mechanically treating increases Z-directional tensile over the same pulp that has not been mechanically refined and thereafter wrung, dewatered and compacted to twist and kink individual fibers.
Claim 4
Dependent Claim 23 words
The method of processing pulp of claim 1 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp.
Claim 5
Dependent Claim 55 words
The method of processing pulp of claim 1 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp, and wherein said mechanically refining and mechanically treating increases Z-directional tensile over the same pulp that has not been mechanically refined and wrung, dewatered and compacted to twist and kink individual fibers.
Claim 6
Dependent Claim 29 words
The method of processing pulp of claim 1 wherein the step of wringing, dewatering and compacting the pulp comprises moving the pulp along an annular path of decreasing volume.
Claim 7
Dependent Claim 26 words
The method of processing pulp of claim 5 wherein the step of wringing, dewatering and compacting the pulp comprises passing the pulp through a plug-screw feeder.
Claim 8
Dependent Claim 21 words
The method of processing pulp of claim 6 further comprising restricting the flow of pulp exiting from the plug screw feeder.
Claim 9
Dependent Claim 18 words
The method of processing pulp of claim 1 wherein wringing, dewatering and compacting of the pulp occur simultaneously.
Claim 10
Dependent Claim 40 words
The method of processing pulp of claim 5 wherein said mechanically refining and mechanically treating increases Z-directional tensile over the same pulp that has not been mechanically refined and thereafter wrung, dewatered and compacted to twist and kink individual fibers.
Claim 11
Dependent Claim 23 words
The method of processing pulp of claim 5 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp.
Claim 12
Dependent Claim 55 words
The method of processing pulp of claim 5 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp, and wherein said mechanically refining and mechanically treating increases Z-directional tensile over the same pulp that has not been mechanically refined and wrung, dewatered and compacted to twist and kink individual fibers.
Claim 13
Dependent Claim 23 words
The method of processing pulp of claim 6 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp.
Claim 14
Dependent Claim 55 words
The method of processing pulp of claim 7 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp, and wherein said mechanically refining and mechanically treating increases Z-directional tensile over the same pulp that has not been mechanically refined and wrung, dewatered and compacted to twist and kink individual fibers.
Claim 15
Independent Claim 91 words
A method of processing pulp comprising the following steps: mechanically treating pulp of up to 50% O.D. consistency by wringing, dewatering and compacting the pulp to permanently twist and kink individual fibers to a degree that is substantially irreversible when they are subsequently subjected to papermaking process steps: and mechanically refining the mechanically treated pulp, the treated and refined pulp having increased bulk and no reduction in Z-directional tensile over the same pulp that has not been wrung, dewatered and compacted to twist and kink individual fibers and thereafter mechanically refined.
Claim 16
Independent Claim 91 words
A method of processing pulp comprising the following steps: mechanically treating pulp of up to 50% O.D. consistency by wringing, dewatering and compacting the pulp to permanently twist and kink individual fibers to a degree that is substantially irreversible when they are subsequently subjected to papermaking process steps: and mechanically refining the mechanically treated pulp, the treated and refined pulp having increased bulk and no reduction in Z-directional tensile over the same pulp that has not been wrung, dewatered and compacted to twist and kink individual fibers and thereafter mechanically refined.
Claim 17
Dependent Claim 40 words
The method of processing pulp of claim 14 wherein said mechanically treating and mechanically refining increases Z-directional tensile over the same pulp that has not been wrung, dewatered and compacted to twist and kink individual fibers and thereafter mechanically refined.
Claim 18
Dependent Claim 23 words
The method of processing pulp of claim 14 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp.
Claim 19
Dependent Claim 56 words
The method of processing pulp of claim 14 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp, and wherein said mechanically treating and mechanically refining increases Z-directional tensile over the same pulp that has not been wrung, dewatered and compacted to twist and kink individual fibers and thereafter mechanically refined.
Claim 20
Dependent Claim 29 words
The method of processing pulp of claim 14 wherein the step of wringing, dewatering and compacting the pulp comprises moving the pulp along an annular path of decreasing volume.
Claim 21
Dependent Claim 26 words
The method of processing pulp of claim 18 wherein the step of wringing, dewatering and compacting the pulp comprises passing the pulp through a plug-screw feeder.
Claim 22
Dependent Claim 21 words
The method of processing pulp of claim 19 further comprising restricting the flow of pulp exiting from the plug screw feeder.
Claim 23
Dependent Claim 18 words
The method of processing pulp of claim 14 wherein wringing, dewatering and compacting of the pulp occur simultaneously.
Claim 24
Dependent Claim 40 words
The method of processing pulp of claim 18 wherein said mechanically treating and mechanically refining increases Z-directional tensile over the same pulp that has not been wrung, dewatered and compacted to twist and kink individual fibers and thereafter mechanically refined.
Claim 25
Dependent Claim 23 words
The method of processing pulp of claim 18 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp.
Claim 26
Dependent Claim 56 words
The method of processing pulp of claim 18 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp, and wherein said mechanically treating and mechanically refining increases Z-directional tensile over the same pulp that has not been wrung, dewatered and compacted to twist and kink individual fibers and thereafter mechanically refined.
Claim 27
Dependent Claim 23 words
The method of processing pulp of claim 19 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp.
Claim 28
Dependent Claim 56 words
The method of processing pulp of claim 20 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp, and wherein said mechanically treating and mechanically refining increases Z-directional tensile over the same pulp that has not been wrung, dewatered and compacted to twist and kink individual fibers and thereafter mechanically refined.
Claim 29
Independent Claim 197 words
A method of producing a multilayer paper product having outer and core layers, the method comprising the following steps: mechanically refining pulp of up to 50% O.D. consisency; mechanically treating the mechanically refined pulp by wringing, dewatering and compacting the mechanically refined pulp to permanently twist and kink individual fibers to a degree that is substantially irreversible when they are subsequently subjected to papermaking process steps and thereby forming a core ply pulp, the core ply pulp having increased bulk and no reduction in Z-directional tensile over the same pulp that has not been mechanically refined and thereafter wrung, dewatered and compacted to twist and kink individual fibers; forming the core ply pulp into a sheet in a wet end of a papermachine either together or in a separate step with formation of outer sheet layers; and pressing and drying the outer and core sheets to produce a multilayer paper product having increased bulk and no reduction in Z-directional tensile in the core ply over a multilayer paper product produced with the same pulps having a core ply pulp that has not been mechanically refined and thereafter wrung, dewatered and compacted to twist and kink individual fibers.
Claim 30
Independent Claim 197 words
A method of producing a multilayer paper product having outer and core layers, the method comprising the following steps: mechanically refining pulp of up to 50% O.D. consisency; mechanically treating the mechanically refined pulp by wringing, dewatering and compacting the mechanically refined pulp to permanently twist and kink individual fibers to a degree that is substantially irreversible when they are subsequently subjected to papermaking process steps and thereby forming a core ply pulp, the core ply pulp having increased bulk and no reduction in Z-directional tensile over the same pulp that has not been mechanically refined and thereafter wrung, dewatered and compacted to twist and kink individual fibers; forming the core ply pulp into a sheet in a wet end of a papermachine either together or in a separate step with formation of outer sheet layers; and pressing and drying the outer and core sheets to produce a multilayer paper product having increased bulk and no reduction in Z-directional tensile in the core ply over a multilayer paper product produced with the same pulps having a core ply pulp that has not been mechanically refined and thereafter wrung, dewatered and compacted to twist and kink individual fibers.
Claim 31
Dependent Claim 43 words
The method of producing a multilayer paper product of claim 27 wherein said mechanically refining and mechanically treating increases Z-directional tensile over the same pulp that has not been mechanically refined and thereafter wrung, dewatered and compacted to twist and kink individual fibers.
Claim 32
Dependent Claim 26 words
The method of producing a multilayer paper product of claim 27 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp.
Claim 33
Dependent Claim 58 words
The method of producing a multilayer paper product of claim 27 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp, and wherein said mechanically refining and mechanically treating increases Z-directional tensile over the same pulp that has not been mechanically refined and wrung, dewatered and compacted to twist and kink individual fibers.
Claim 34
Dependent Claim 32 words
The method of producing a multilayer paper product of claim 27 wherein the step of wringing, dewatering and compacting the pulp comprises moving the pulp along an annular path of decreasing volume.
Claim 35
Dependent Claim 29 words
The method of producing a multilayer paper product of claim 31 wherein the step of wringing, dewatering and compacting the pulp comprises passing the pulp through a plug-screw feeder.
Claim 36
Dependent Claim 24 words
The method of producing a multilayer paper product of claim 32 further comprising restricting the flow of pulp exiting from the plug screw feeder.
Claim 37
Dependent Claim 21 words
The method of producing a multilayer paper product of claim 27 wherein wringing, dewatering and compacting of the pulp occur simultaneously.
Claim 38
Dependent Claim 43 words
The method of producing a multilayer paper product of claim 31 wherein said mechanically refining and mechanically treating increases Z-directional tensile over the same pulp that has not been mechanically refined and thereafter wrung, dewatered and compacted to twist and kink individual fibers.
Claim 39
Dependent Claim 26 words
The method of producing a multilayer paper product of claim 31 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp.
Claim 40
Dependent Claim 58 words
The method of producing a multilayer paper product of claim 31 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp, and wherein said mechanically refining and mechanically treating increases Z-directional tensile over the same pulp that has not been mechanically refined and wrung, dewatered and compacted to twist and kink individual fibers.
Claim 41
Dependent Claim 26 words
The method of producing a multilayer paper product of claim 32 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp.
Claim 42
Dependent Claim 58 words
The method of producing a multilayer paper product of claim 33 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp, and wherein said mechanically refining and mechanically treating increases Z-directional tensile over the same pulp that has not been mechanically refined and wrung, dewatered and compacted to twist and kink individual fibers.
Claim 43
Independent Claim 195 words
A method of producing a multilayer paper product having outer and core layers, the method comprising the following steps: mechanically treating pulp of up to 50% O.D. consistency by wringing, dewatering and compacting the pulp to permanently twist and kink individual fibers to a degree that is substantially irreversible when they are subsequently subjected to papermaking process steps; mechanically refining the mechanically treated pulp and thereby forming a core ply pulp, the core ply pulp having increased bulk and no reduction in Z-directional tensile over the same pulp that has not been wrung, dewatered and compacted to twist and kink individual fibers and thereafter mechanically refined; forming the core ply pulp into a sheet in a wet end of a papermachine either together or in a separate step with formation of outer sheet layers; and pressing and drying the outer and core sheets to produce a multilayer paper product having increased bulk and no reduction in Z-directional tensile in the core ply over a multilayer paper product produced with the same pulps having a core ply pulp that has not been wrung, dewatered and compacted to twist and kink individual fibers and thereafter mechanically refined.
Claim 44
Independent Claim 195 words
A method of producing a multilayer paper product having outer and core layers, the method comprising the following steps: mechanically treating pulp of up to 50% O.D. consistency by wringing, dewatering and compacting the pulp to permanently twist and kink individual fibers to a degree that is substantially irreversible when they are subsequently subjected to papermaking process steps; mechanically refining the mechanically treated pulp and thereby forming a core ply pulp, the core ply pulp having increased bulk and no reduction in Z-directional tensile over the same pulp that has not been wrung, dewatered and compacted to twist and kink individual fibers and thereafter mechanically refined; forming the core ply pulp into a sheet in a wet end of a papermachine either together or in a separate step with formation of outer sheet layers; and pressing and drying the outer and core sheets to produce a multilayer paper product having increased bulk and no reduction in Z-directional tensile in the core ply over a multilayer paper product produced with the same pulps having a core ply pulp that has not been wrung, dewatered and compacted to twist and kink individual fibers and thereafter mechanically refined.
Claim 45
Dependent Claim 43 words
The method of producing a multilayer paper product of claim 40 wherein said mechanically treating and mechanically refining increases Z-directional tensile over the same pulp that has not been wrung, dewatered and compacted to twist and kink individual fibers and thereafter mechanically refined.
Claim 46
Dependent Claim 26 words
The method of producing a multilayer paper product of claim 40 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp.
Claim 47
Dependent Claim 59 words
The method of producing a multilayer paper product of claim 40 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp, and wherein said mechanically treating and mechanically refining increases Z-directional tensile over the same pulp that has not been wrung, dewatered and compacted to twist and kink individual fibers and thereafter mechanically refined.
Claim 48
Dependent Claim 32 words
The method of producing a multilayer paper product of claim 40 wherein the step of wringing, dewatering and compacting the pulp comprises moving the pulp along an annular path of decreasing volume.
Claim 49
Dependent Claim 29 words
The method of producing a multilayer paper product of claim 44 wherein the step of wringing, dewatering and compacting the pulp comprises passing the pulp through a plug-screw feeder.
Claim 50
Dependent Claim 24 words
The method of producing a multilayer paper product of claim 45 further comprising restricting the flow of pulp exiting from the plug screw feeder.
Claim 51
Dependent Claim 21 words
The method of producing a multilayer paper product of claim 40 wherein wringing, dewatering and compacting of the pulp occur simultaneously.
Claim 52
Dependent Claim 43 words
The method of producing a multilayer paper product of claim 44 wherein said mechanically treating and mechanically refining increases Z-directional tensile over the same pulp that has not been wrung, dewatered and compacted to twist and kink individual fibers and thereafter mechanically refined.
Claim 53
Dependent Claim 26 words
The method of producing a multilayer paper product of claim 44 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp.
Claim 54
Dependent Claim 59 words
The method of producing a multilayer paper product of claim 44 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp, and wherein said mechanically treating and mechanically refining increases Z-directional tensile over the same pulp that has not been wrung, dewatered and compacted to twist and kink individual fibers and thereafter mechanically refined.
Claim 55
Dependent Claim 26 words
The method of producing a multilayer paper product of claim 45 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp.
Claim 56
Dependent Claim 59 words
The method of producing a multilayer paper product of claim 46 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp, and wherein said mechanically treating and mechanically refining increases Z-directional tensile over the same pulp that has not been wrung, dewatered and compacted to twist and kink individual fibers and thereafter mechanically refined.
Claim 57
Independent Claim 210 words
A method of producing a multilayer paperboard product for use in containment of liquids, the paperboard product having outer and core layers, the method comprising the following steps: mechanically refining pulp of up to 50% O.D. consistency; mechanically treating the mechanically refined pulp by wringing, dewatering and compacting the mechanically refined pulp to permanently twist and kink individual fibers to a degree that is substantially irreversible when they are subsequently subjected to papermaking process steps and thereby forming a core ply pulp, the core ply pulp having, increased bulk; no reduction in Z-directional tensile; and reduced wicking, over the same pulp that has not been mechanically refined and thereafter wrung, dewatered and compacted to twist and kink individual fibers; forming the core ply pulp into a sheet in a wet end of a papermachine either together or in a separate step with formation of outer sheet layers; and pressing and drying the outer and core sheets to produce a multilayer paperboard product having increased bulk, no reduction in Z-directional tensile, and reduced wicking in the core ply over a multilayer paperboard product produced with the same pulps having a core ply pulp that has not been mechanically refined and thereafter wrung, dewatered and compacted to twist and kink individual fibers.
Claim 58
Independent Claim 210 words
A method of producing a multilayer paperboard product for use in containment of liquids, the paperboard product having outer and core layers, the method comprising the following steps: mechanically refining pulp of up to 50% O.D. consistency; mechanically treating the mechanically refined pulp by wringing, dewatering and compacting the mechanically refined pulp to permanently twist and kink individual fibers to a degree that is substantially irreversible when they are subsequently subjected to papermaking process steps and thereby forming a core ply pulp, the core ply pulp having, increased bulk; no reduction in Z-directional tensile; and reduced wicking, over the same pulp that has not been mechanically refined and thereafter wrung, dewatered and compacted to twist and kink individual fibers; forming the core ply pulp into a sheet in a wet end of a papermachine either together or in a separate step with formation of outer sheet layers; and pressing and drying the outer and core sheets to produce a multilayer paperboard product having increased bulk, no reduction in Z-directional tensile, and reduced wicking in the core ply over a multilayer paperboard product produced with the same pulps having a core ply pulp that has not been mechanically refined and thereafter wrung, dewatered and compacted to twist and kink individual fibers.
Claim 59
Dependent Claim 49 words
The method of producing a multilayer paperboard product for use in containment of liquids of claim 53 wherein said mechanically refining and mechanically treating increases Z-directional tensile over the same pulp that has not been mechanically refined and thereafter wrung, dewatered and compacted to twist and kink individual fibers.
Claim 60
Dependent Claim 32 words
The method of producing a multilayer paperboard product for use in containment of liquids of claim 53 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp.
Claim 61
Dependent Claim 64 words
The method of producing a multilayer paperboard product for use in containment of liquids of claim 53 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp, and wherein said mechanically refining and mechanically treating increases Z-directional tensile over the same pulp that has not been mechanically refined and wrung, dewatered and compacted to twist and kink individual fibers.
Claim 62
Dependent Claim 38 words
The method of producing a multilayer paperboard product for use in containment of liquids of claim 53 wherein the step of wringing, dewatering and compacting the pulp comprises moving the pulp along an annular path of decreasing volume.
Claim 63
Dependent Claim 35 words
The method of producing a multilayer paperboard product for use in containment of liquids of claim 57 wherein the step of wringing, dewatering and compacting the pulp comprises passing the pulp through a plug-screw feeder.
Claim 64
Dependent Claim 30 words
The method of producing a multilayer paperboard product for use in containment of liquids of claim 58 further comprising restricting the flow of pulp exiting from the plug screw feeder.
Claim 65
Dependent Claim 27 words
The method of producing a multilayer paperboard product for use in containment of liquids of claim 53 wherein wringing, dewatering and compacting of the pulp occur simultaneously.
Claim 66
Dependent Claim 49 words
The method of producing a multilayer paperboard product for use in containment of liquids of claim 57 wherein said mechanically refining and mechanically treating increases Z-directional tensile over the same pulp that has not been mechanically refined and thereafter wrung, dewatered and compacted to twist and kink individual fibers.
Claim 67
Dependent Claim 32 words
The method of producing a multilayer paperboard product for use in containment of liquids of claim 57 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp.
Claim 68
Dependent Claim 64 words
The method of producing a multilayer paperboard product for use in containment of liquids of claim 57 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp, and wherein said mechanically refining and mechanically treating increases Z-directional tensile over the same pulp that has not been mechanically refined and wrung, dewatered and compacted to twist and kink individual fibers.
Claim 69
Dependent Claim 32 words
The method of producing a multilayer paperboard product for use in containment of liquids of claim 58 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp.
Claim 70
Dependent Claim 64 words
The method of producing a multilayer paperboard product for use in containment of liquids of claim 59 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp, and wherein said mechanically refining and mechanically treating increases Z-directional tensile over the same pulp that has not been mechanically refined and wrung, dewatered and compacted to twist and kink individual fibers.
Claim 71
Independent Claim 205 words
A method of producing a multilayer paperboard product having outer and core layers for use in containment of liquids, the method comprising the following steps: mechanically treating pulp of up to 50% O.D. consistency by wringing, dewatering and compacting the pulp to permanently twist and kink individual fibers to a degree that is substantially irreversible when they are subsequently subjected to papermaking process steps; mechanically refining the mechanically treated pulp and thereby forming a core ply pulp, the core ply pulp having, increased bulk; no reduction in Z-directional tensile; and reduced wicking, over the same pulp that has not been wrung, dewatered and compacted to twist and kink individual fibers and thereafter mechanically refined; forming the core ply pulp into a sheet in a wet end of a papermachine either together or in a separate step with formation of outer sheet layers; and pressing and drying the outer and core sheets to produce a multilayer paperboard product having increased bulk, no reduction in Z-directional tensile, and reduced wicking in the core ply over a multilayer paperboard product produced with the same pulps having a core ply pulp that has not been wrung, dewatered and compacted to twist and kink individual fibers and thereafter mechanically refined.
Claim 72
Independent Claim 205 words
A method of producing a multilayer paperboard product having outer and core layers for use in containment of liquids, the method comprising the following steps: mechanically treating pulp of up to 50% O.D. consistency by wringing, dewatering and compacting the pulp to permanently twist and kink individual fibers to a degree that is substantially irreversible when they are subsequently subjected to papermaking process steps; mechanically refining the mechanically treated pulp and thereby forming a core ply pulp, the core ply pulp having, increased bulk; no reduction in Z-directional tensile; and reduced wicking, over the same pulp that has not been wrung, dewatered and compacted to twist and kink individual fibers and thereafter mechanically refined; forming the core ply pulp into a sheet in a wet end of a papermachine either together or in a separate step with formation of outer sheet layers; and pressing and drying the outer and core sheets to produce a multilayer paperboard product having increased bulk, no reduction in Z-directional tensile, and reduced wicking in the core ply over a multilayer paperboard product produced with the same pulps having a core ply pulp that has not been wrung, dewatered and compacted to twist and kink individual fibers and thereafter mechanically refined.
Claim 73
Dependent Claim 49 words
The method of producing a multilayer paperboard product for use in containment of liquids of claim 66 wherein said mechanically treating and mechanically refining increases Z-directional tensile over the same pulp that has not been wrung, dewatered and compacted to twist and kink individual fibers and thereafter mechanically refined.
Claim 74
Dependent Claim 32 words
The method of producing a multilayer paperboard product for use in containment of liquids of claim 66 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp.
Claim 75
Dependent Claim 65 words
The method of producing a multilayer paperboard product for use in containment of liquids of claim 66 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp, and wherein said mechanically treating and mechanically refining increases Z-directional tensile over the same pulp that has not been wrung, dewatered and compacted to twist and kink individual fibers and thereafter mechanically refined.
Claim 76
Dependent Claim 38 words
The method of producing a multilayer paperboard product for use in containment of liquids of claim 66 wherein the step of wringing, dewatering and compacting the pulp comprises moving the pulp along an annular path of decreasing volume.
Claim 77
Dependent Claim 35 words
The method of producing a multilayer paperboard product for use in containment of liquids of claim 70 wherein the step of wringing, dewatering and compacting the pulp comprises passing the pulp through a plug-screw feeder.
Claim 78
Dependent Claim 30 words
The method of producing a multilayer paperboard product for use in containment of liquids of claim 71 further comprising restricting the flow of pulp exiting from the plug screw feeder.
Claim 79
Dependent Claim 27 words
The method of producing a multilayer paperboard product for use in containment of liquids of claim 66 wherein wringing, dewatering and compacting of the pulp occur simultaneously.
Claim 80
Dependent Claim 49 words
The method of producing a multilayer paperboard product for use in containment of liquids of claim 70 wherein said mechanically treating and mechanically refining increases Z-directional tensile over the same pulp that has not been wrung, dewatered and compacted to twist and kink individual fibers and thereafter mechanically refined.
Claim 81
Dependent Claim 32 words
The method of producing a multilayer paperboard product for use in containment of liquids of claim 70 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp.
Claim 82
Dependent Claim 65 words
The method of producing a multilayer paperboard product for use in containment of liquids of claim 70 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp, and wherein said mechanically treating and mechanically refining increases Z-directional tensile over the same pulp that has not been wrung, dewatered and compacted to twist and kink individual fibers and thereafter mechanically refined.
Claim 83
Dependent Claim 32 words
The method of producing a multilayer paperboard product for use in containment of liquids of claim 71 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp.
Claim 84
Dependent Claim 65 words
The method of producing a multilayer paperboard product for use in containment of liquids of claim 72 wherein the mechanical refining is conducted at a high consistency of at least 20% pulp, and wherein said mechanically treating and mechanically refining increases Z-directional tensile over the same pulp that has not been wrung, dewatered and compacted to twist and kink individual fibers and thereafter mechanically refined.
Claim 85
Independent Claim 104 words
A method of producing a paperboard product for use in containment of liquids comprising the following steps: mechanically refining pulp of up to 50% O.D. consistency; mechanically treating the mechanically refined pulp by wringing, dewatering and compacting the mechanically refined pulp to permanently twist and kink individual fibers to a degree that is substantially irreversible when they are subsequently subjected to papermaking process steps, the mechanically refined and mechanically treated pulp having, increased bulk; no reduction in Z-directional tensile; and reduced wicking, over the same pulp that has not been mechanically refined and thereafter wrung, dewatered and compacted to twist and kink individual fibers.
Claim 86
Independent Claim 104 words
A method of producing a paperboard product for use in containment of liquids comprising the following steps: mechanically refining pulp of up to 50% O.D. consistency; mechanically treating the mechanically refined pulp by wringing, dewatering and compacting the mechanically refined pulp to permanently twist and kink individual fibers to a degree that is substantially irreversible when they are subsequently subjected to papermaking process steps, the mechanically refined and mechanically treated pulp having, increased bulk; no reduction in Z-directional tensile; and reduced wicking, over the same pulp that has not been mechanically refined and thereafter wrung, dewatered and compacted to twist and kink individual fibers.
Claim 87
Independent Claim 102 words
A method of producing a paperboard product for use in containment of liquids comprising the following steps: mechanically treating pulp of up to 50% O.D. consistency by wringing, dewatering and compacting the pulp to permanently twist and kink individual fibers to a degree that is substantially irreversible when they are subsequently subjected to papermaking process steps; mechanically refining the mechanically treated pulp, the mechanically refined and mechanically treated pulp having, increased bulk; no reduction in Z-directional tensile; and reduced wicking, over the same pulp that has not been wrung, dewatered and compacted to twist and kink individual fibers and thereafter mechanically refined.
Claim 88
Independent Claim 102 words
A method of producing a paperboard product for use in containment of liquids comprising the following steps: mechanically treating pulp of up to 50% O.D. consistency by wringing, dewatering and compacting the pulp to permanently twist and kink individual fibers to a degree that is substantially irreversible when they are subsequently subjected to papermaking process steps; mechanically refining the mechanically treated pulp, the mechanically refined and mechanically treated pulp having, increased bulk; no reduction in Z-directional tensile; and reduced wicking, over the same pulp that has not been wrung, dewatered and compacted to twist and kink individual fibers and thereafter mechanically refined.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-09-13 1997-03-15 1997-09-14 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-09-13 2001-03-15 2001-09-14 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-09-13 2005-03-15 2005-09-14 $7700.00 Window Closed / Lapsed

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