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US5237267A Expired / Lapsed US ⏱️ 0.0 years remaining

Wafer probe station having auxiliary chucks

Assignee: FormFactor Beaverton Inc
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Filing: 1992-05-29
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Granted: 1993-08-17
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Expires: 2012-05-29
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Abstract

Abstract A wafer probe station has a wafer-supporting vacuum chuck, together with one or more substrate-supporting auxiliary vacuum chucks having independent vacuum controls for mounting contact substrates and calibration substrates simultaneously with the wafer. A detachable interconnection of the various chucks enables independent replacement of each chuck to accommodate various different chuck types, and also permits the elevations of the respective chuck surfaces to be adjusted relative to each other to compensate for differences in thicknesses between the wafer substrate and the calibration or contact substrates. The invention is especially useful in wafer probe stations equipped with enclosures for controlled-environment testing where a large variety of different wafer chucks must be readily interchangeable for testing under different conditions.

Inventors

  • 👤 Warren K. Harwood
  • 👤 Paul A. Tervo
  • 👤 Richard H. Warner

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 10:41
CPC Classifications
G; G01; G01R; G01R1/00; G01R1/02; G01R1/06; G01R1/067; G01R1/06705

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 198 words
A probe station comprising: (a) a substantially planar first surface having first apertures therein, and means for selectively connecting or isolating said first apertures with respect to a source of vacuum so as to selectively hold or release a test device on said first surface; (b) at least one substantially planar second surface connected to said first surface in substantially parallel relationship thereto, said second surface having second apertures therein, and means for selectively connecting or isolating said second apertures with respect to a source of vacuum independently of said first apertures so as to selectively hold or release a substrate on said second surface independently of any holding or releasing of said test device on said first surface; (c) a holder for an electrical probe for contacting the test device and the substrate; (d) a positioning mechanism for selectively, alternatively causing contact of either the test device, while on said first surface, or the substrate, while on said second surface, with said electrical probe while said probe is held by said holder; and (e) connection apparatus detachably interconnecting said first surface and said second surface for enabling replacement of said first surface independently of said second surface.
Claim 2
Dependent Claim 198 words
A probe station comprising: (a) a substantially planar first surface having first apertures therein, and means for selectively connecting or isolating said first apertures with respect to a source of vacuum so as to selectively hold or release a test device on said first surface; (b) at least one substantially planar second surface connected to said first surface in substantially parallel relationship thereto, said second surface having second apertures therein, and means for selectively connecting or isolating said second apertures with respect to a source of vacuum independently of said first apertures so as to selectively hold or release a substrate on said second surface independently of any holding or releasing of said test device on said first surface; (c) a holder for an electrical probe for contacting the test device and the substrate; (d) a positioning mechanism for selectively, alternatively causing contact of either the test device, while on said first surface, or the substrate, while on said second surface, with said electrical probe while said probe is held by said holder; and (e) connection apparatus detachably interconnecting said first surface and said second surface for enabling replacement of said first surface independently of said second surface.
Claim 3
Dependent Claim 28 words
The probe station of claim 1 wherein said connection apparatus includes means for enabling replacement of either said first surface or said second surface independently of the other.
Claim 4
Dependent Claim 208 words
A probe station comprising: (a) a substantially planar first surface having first apertures therein, and means for selectively connecting or isolating said first apertures with respect to a source of vacuum so as to selectively hold or release a test device on said first surface; (b) at least one substantially planar second surface connected to said first surface in substantially parallel relationship thereto, said second surface having second apertures therein, and means for selectively connecting or isolating said second apertures with respect to a source of vacuum independently of said first apertures so as to selectively hold or release a substrate on said second surface independently of any holding or releasing of said test device on said first surface; (c) a holder for an electrical probe for contacting the test device and the substrate; (d) a positioning mechanism for selectively, alternatively causing contact of either the test device, while on said first surface, or the substrate, while on said second surface, with said electrical probe while said probe is held by said holder; and (e) adjustment apparatus adjustably interconnecting said first surface and said second surface for enabling the position of one of said surfaces to be adjusted relative to the position of the other of said surfaces.
Claim 5
Dependent Claim 208 words
A probe station comprising: (a) a substantially planar first surface having first apertures therein, and means for selectively connecting or isolating said first apertures with respect to a source of vacuum so as to selectively hold or release a test device on said first surface; (b) at least one substantially planar second surface connected to said first surface in substantially parallel relationship thereto, said second surface having second apertures therein, and means for selectively connecting or isolating said second apertures with respect to a source of vacuum independently of said first apertures so as to selectively hold or release a substrate on said second surface independently of any holding or releasing of said test device on said first surface; (c) a holder for an electrical probe for contacting the test device and the substrate; (d) a positioning mechanism for selectively, alternatively causing contact of either the test device, while on said first surface, or the substrate, while on said second surface, with said electrical probe while said probe is held by said holder; and (e) adjustment apparatus adjustably interconnecting said first surface and said second surface for enabling the position of one of said surfaces to be adjusted relative to the position of the other of said surfaces.
Claim 6
Dependent Claim 31 words
The probe station of claim 3, further including connection apparatus detachably interconnecting said first surface and said second surface for enabling replacement of said first surface independently of said second surface.
Claim 7
Dependent Claim 28 words
The probe station of claim 4 wherein said connection apparatus includes means for enabling replacement of either said first surface or said second surface independently of the other.
Claim 8
Dependent Claim 184 words
A probe station comprising: (a) a substantially planar first surface having first apertures therein, and means for selectively connecting or isolating said first apertures with respect to a source of vacuum so as to selectively hold or release a test device on said first surface; (b) at least one substantially planar second surface connected to said first surface in substantially parallel relationship thereto, said second surface having second apertures therein, and a valve for selectively connecting or isolating said second apertures with respect to a source of vacuum independently of said first apertures so as to selectively hold or release a substrate on said second surface independently of any holding or releasing of said test device on said first surface; (c) a holder for an electrical probe for contacting the test device and the substrate; (d) a positioning mechanism for selectively, alternatively causing contact of either the test device, while on said first surface, or the substrate, while on said second surface, with said electrical probe while said probe is held by said holder; and (e) a sealing enclosure surrounding said first second surfaces.
Claim 9
Dependent Claim 184 words
A probe station comprising: (a) a substantially planar first surface having first apertures therein, and means for selectively connecting or isolating said first apertures with respect to a source of vacuum so as to selectively hold or release a test device on said first surface; (b) at least one substantially planar second surface connected to said first surface in substantially parallel relationship thereto, said second surface having second apertures therein, and a valve for selectively connecting or isolating said second apertures with respect to a source of vacuum independently of said first apertures so as to selectively hold or release a substrate on said second surface independently of any holding or releasing of said test device on said first surface; (c) a holder for an electrical probe for contacting the test device and the substrate; (d) a positioning mechanism for selectively, alternatively causing contact of either the test device, while on said first surface, or the substrate, while on said second surface, with said electrical probe while said probe is held by said holder; and (e) a sealing enclosure surrounding said first second surfaces.
Claim 10
Dependent Claim 20 words
The probe station of claim 6 wherein said enclosure includes means for substantially hermetically sealing said first and second surfaces.
Claim 11
Dependent Claim 21 words
The probe station of claim 6 wherein said enclosure includes means for sealing said first and second surfaces from electromagnetic interference.
Claim 12
Dependent Claim 15 words
The probe station of claim 6 wherein said valve is located outside of said enclosure.
Claim 13
Dependent Claim 18 words
The probe station of claim 6 wherein said valve is located remotely from said first and second surfaces.
Claim 14
Dependent Claim 44 words
The probe station of claim 1 wherein said positioning mechanism includes means for moving said first and second surfaces in unison between a first position where said probe can contact said test device and a second position where said probe can contact said substrate.
Claim 15
Dependent Claim 44 words
The probe station of claim 3 wherein said positioning mechanism includes means for moving said first and second surfaces in unison between a first position where said probe can contact said test device and a second position where said probe can contact said substrate.
Claim 16
Dependent Claim 44 words
The probe station of claim 6 wherein said positioning mechanism includes means for moving said first and second surfaces in unison between a first position where said probe can contact said test device and a second position where said probe can contact said substrate.

References Cited (Backward Citations)

US3710251A Cited
US5077523A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-08-16 1997-02-15 1997-08-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-08-16 2001-02-15 2001-08-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-08-16 2005-02-15 2005-08-17 $7700.00 Window Closed / Lapsed

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