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US5230531A Expired / Lapsed US ⏱️ 0.0 years remaining

Gas generator ignition assembly using a projectile

Assignee: Autoliv ASP Inc
•
Filing: 1992-01-06
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Granted: 1993-07-27
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Expires: 2012-01-06
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Abstract

Abstract An ignition assembly in a motor vehicle inflatable safety system is provided, preferably to be used with a projectile. In one embodiment, the ignition assembly includes an actuation piston and an activator, such as a percussion primer(s) and an ignition material, which are separated by a retention pin. When a sufficient force is exerted on the actuation piston, the retention pin fails such that the actuation piston moves and impacts the percussion primer(s) to ignite the propellant within the gas generator. The resulting propellant gases are thereafter provided in a predetermined direction(s). Advantageously, a check valve-like device is employed to substantially reduce the flow of propellant gases in a direction other than the predetermined direction(s). The preferred projectile also includes a body that has a smaller dimension than the projectile piercing head when the projectile is used to separate a closure disk to release stored, pressurized gases in addition to activating the gas generator. In this case, the preferred projectile facilitates the controlled separation of any closure disk used to retain pressurized, stored gases used by the . inflator in addition to the propellant gases.

Inventors

  • 👤 Brian K. Hamilton
  • 👤 Ronald J. Butt
  • 👤 Brent A. Parks

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 06:13
CPC Classifications
B; B60; B60R; B60R21/00; B60R21/02; B60R21/16; B60R21/26; B60R21/268; B60R21/272; F; F42; F42B; F42B3/00; F42B3/04; B60R2021/26029; B60R2021/26035

Claims Analysis

Total Claims: 55
Claim 1
Independent Claim 129 words
An ignition assembly for a gas generator in a motor vehicle inflatable safety system, said gas generator having a propellant means for generating propellant gases, upon activation of said ignition assembly, which are provided to said safety system, said ignition assembly comprising: activator means for igniting said propellant means; actuation means for engaging said activator means; first means for propelling said actuation means into engagement with said activator means, wherein said propellant means ignites and propellant gases are provided from said gas generator in a predetermined direction; and sealing means for substantially reducing the flow of said propellant gases from said gas generator in a direction other than said predetermined direction, wherein said sealing means moves from an inoperative to an operative position after ignition of said propellant means.
Claim 2
Dependent Claim 129 words
An ignition assembly for a gas generator in a motor vehicle inflatable safety system, said gas generator having a propellant means for generating propellant gases, upon activation of said ignition assembly, which are provided to said safety system, said ignition assembly comprising: activator means for igniting said propellant means; actuation means for engaging said activator means; first means for propelling said actuation means into engagement with said activator means, wherein said propellant means ignites and propellant gases are provided from said gas generator in a predetermined direction; and sealing means for substantially reducing the flow of said propellant gases from said gas generator in a direction other than said predetermined direction, wherein said sealing means moves from an inoperative to an operative position after ignition of said propellant means.
Claim 3
Dependent Claim 25 words
An assembly, as claimed in claim 1, wherein: said actuation means comprises a piston having at least one projecting member for engaging said activator means.
Claim 4
Dependent Claim 20 words
An assembly, as claimed in claim 1, wherein: said actuation means comprises a piston having a plurality of projecting members.
Claim 5
Dependent Claim 31 words
An assembly, as claimed in claim 3, wherein: said activator means comprises a plurality of percussion primers, each of said percussion primers being substantially aligned with one of said projecting members.
Claim 6
Dependent Claim 22 words
An assembly, as claimed in claim 1, wherein: said actuation means comprises a piston having a concave portion facing said activator means.
Claim 7
Dependent Claim 25 words
An assembly, as claimed in claim 1, wherein: said activator means comprises at least one percussion primer which is substantially aligned with said actuation means.
Claim 8
Dependent Claim 37 words
An assembly, as claimed in claim 1, wherein: said activator means comprises at least one percussion primer and an ignition material, said ignition material being positioned between said at least one percussion primer and said propellant means.
Claim 9
Dependent Claim 13 words
An assembly, as claimed in claim 1, wherein: said first is a projectile.
Claim 10
Dependent Claim 19 words
An assembly, as claimed in claim 1, further comprising: means for guiding said actuation means toward said activator means.
Claim 11
Dependent Claim 42 words
An assembly, as claimed in claim 1, further comprising: housing means for containing said propellant means and at least a portion of said activator means, said propellant means being positioned between a first end of said housing means and said activator means.
Claim 12
Dependent Claim 41 words
An assembly, as claimed in claim 10, further comprising: actuation support means, interconnected with said housing means, for supporting at least a portion of said actuation means and for guiding said actuation means toward said activator means in a first direction.
Claim 13
Dependent Claim 31 words
An assembly, as claimed in claim 11, further comprising: orifice means on said actuation support means for releasing any gases compressed during movement of said actuation means in said first direction.
Claim 14
Dependent Claim 33 words
An assembly, as claimed in claim 11, wherein: said sealing means comprises a first sealing portion on said actuation support means which is engageable with a second sealing portion on said actuation means.
Claim 15
Dependent Claim 70 words
An assembly, as claimed in claim 11, wherein said sealing means comprises: a first sealing portion on said actuation support means engageable with a second sealing portion on said actuation means: a concave portion on said actuation means which faces said activator means, whereby gases flowing through said activator means exert a force on said concave portion to move said actuation means and engage said first and second sealing portions.
Claim 16
Dependent Claim 36 words
An assembly, as claimed in claim 1, further comprising: retention means for separating said actuation means from said activator means, wherein said first means exerts a force on said actuation means to overcome said retention means.
Claim 17
Dependent Claim 15 words
An assembly, as claimed in claim 15, wherein: said retention means comprises a retention pin.
Claim 18
Dependent Claim 28 words
An assembly, as claimed in claim 1, wherein: all portions of said actuation means move substantially the same distance for said actuation means to engage said activator means.
Claim 19
Dependent Claim 143 words
An inflator for a motor vehicle inflatable safety system, comprising: housing means for containing a gas generating propellant; ignition means, interconnected with said housing means, for igniting said propellant, said ignition means comprising an activator means for igniting said propellant, an actuation means for engaging said activator. means, and a retention means for retaining said actuation means in a first position; actuation support means, interconnected with said housing means, for containing at least a portion of and guiding said actuation means toward said activator means; projectile means for impacting said actuation means to propel said actuation means from said first position into engagement with said activator means to ignite said propellant; and means for sealing said actuation means against said actuation support means, said sealing being affected by movement of said actuation means away from said activator means after impacting said activator means.
Claim 20
Dependent Claim 143 words
An inflator for a motor vehicle inflatable safety system, comprising: housing means for containing a gas generating propellant; ignition means, interconnected with said housing means, for igniting said propellant, said ignition means comprising an activator means for igniting said propellant, an actuation means for engaging said activator. means, and a retention means for retaining said actuation means in a first position; actuation support means, interconnected with said housing means, for containing at least a portion of and guiding said actuation means toward said activator means; projectile means for impacting said actuation means to propel said actuation means from said first position into engagement with said activator means to ignite said propellant; and means for sealing said actuation means against said actuation support means, said sealing being affected by movement of said actuation means away from said activator means after impacting said activator means.
Claim 21
Dependent Claim 30 words
An inflator, as claimed in claim 18, wherein: said actuation means comprises a piston having at least one projecting member for contacting at least a portion of said activator means.
Claim 22
Dependent Claim 35 words
An inflator, as claimed in claim 18, wherein: said actuation means comprises a piston having a plurality of projecting members for contacting at least a portion of said activator means in a plurality of locations.
Claim 23
Dependent Claim 30 words
An inflator, as claimed in claim 20, wherein: said activator means comprises a plurality of percussion primers, each said percussion primer being substantially aligned with one of said projecting members.
Claim 24
Dependent Claim 38 words
An inflator, as claimed in claim 18, wherein: a portion of said actuation means which faces said activator means has a greater cross-sectional area than a portion of said actuation means which is engageable by said projectile means.
Claim 25
Dependent Claim 21 words
An inflator, as claimed in claim 18, wherein: said activator means comprises at least one percussion primer and an ignitable material.
Claim 26
Dependent Claim 20 words
An inflator, as claimed in claim 18, wherein: said retention means is a retention pin which engages said actuation means.
Claim 27
Dependent Claim 25 words
An inflator, as claimed in claim 18, wherein: said retention means is a retention pin which engages said actuation means and said actuation support means.
Claim 28
Dependent Claim 55 words
An inflator, as claimed in claim 18, wherein: said actuation support means comprises a first sealing portion engageable with a second sealing portion of said actuation means, the engagement of said first and second sealing portions substantially restricting the flow of gases from said housing means through said actuation support means and said actuation means.
Claim 29
Dependent Claim 47 words
An inflator, as claimed in claim 26, wherein: said actuation means comprises a concave portion which faces said activator means, whereby gases flowing through said activator means exert a force on said concave portion to move said actuation means to engage said first and second sealing portions.
Claim 30
Dependent Claim 31 words
An inflator, as claimed in claim 18, wherein: said actuation support means further comprises orifice means for reducing the resistance to the movement of said actuation means toward said activator means.
Claim 31
Dependent Claim 28 words
An assembly, as claimed in claim 18, wherein: all portions of said actuation means move substantially the same distance for said actuation means to engage said activator means.
Claim 32
Independent Claim 161 words
A method for activating an inflator in a motor vehicle inflatable safety system, comprising the steps of: retaining a stored gas in a housing: releasing said stored gas; providing an actuation support, said actuation support being interconnected with a gas generator positioned within said housing, said gas generator containing a propellant means for providing propellant gases and having an activator means for igniting said propellant means; positioning an actuation piston means for engaging said activator means at least partially within said actuation support; moving said actuation piston means in a first direction toward said activator means; engaging said actuation piston means and said activator means to ignite said propellant means; and moving said actuation piston means in a second direction opposite said first direction to seal at least a portion of said actuation piston means against at least a portion of said actuation support, wherein the flow of gases through said actuation support and said actuation piston means is substantially limited.
Claim 33
Independent Claim 161 words
A method for activating an inflator in a motor vehicle inflatable safety system, comprising the steps of: retaining a stored gas in a housing: releasing said stored gas; providing an actuation support, said actuation support being interconnected with a gas generator positioned within said housing, said gas generator containing a propellant means for providing propellant gases and having an activator means for igniting said propellant means; positioning an actuation piston means for engaging said activator means at least partially within said actuation support; moving said actuation piston means in a first direction toward said activator means; engaging said actuation piston means and said activator means to ignite said propellant means; and moving said actuation piston means in a second direction opposite said first direction to seal at least a portion of said actuation piston means against at least a portion of said actuation support, wherein the flow of gases through said actuation support and said actuation piston means is substantially limited.
Claim 34
Dependent Claim 53 words
A method, as claimed in claim 30, further comprising the steps of: retaining said actuation piston means relative to said actuation support in a first position with a retaining device; and impacting said actuation piston means to overcome said retaining device before said moving said actuation piston means in a first direction step.
Claim 35
Dependent Claim 28 words
A method, as claimed in claim 30, further comprising the step of: releasing any gases compressed during said moving said actuation piston means in a first direction step.
Claim 36
Independent Claim 104 words
A method for providing propellant gases to a motor vehicle inflatable safety system, comprising the steps of: igniting a propellant means for generating propellant gases, said propellant means being positioned in a gas generator having at least one gas generator outlet, wherein said igniting step creates a flow path from said gas generator for said propellant gases in addition to said at least one gas generator outlet; providing said propellant gases to said system from said gas generator through said at least one gas generator outlet; sealing said flow path after said igniting step and during at least a portion of said providing step.
Claim 37
Independent Claim 104 words
A method for providing propellant gases to a motor vehicle inflatable safety system, comprising the steps of: igniting a propellant means for generating propellant gases, said propellant means being positioned in a gas generator having at least one gas generator outlet, wherein said igniting step creates a flow path from said gas generator for said propellant gases in addition to said at least one gas generator outlet; providing said propellant gases to said system from said gas generator through said at least one gas generator outlet; sealing said flow path after said igniting step and during at least a portion of said providing step.
Claim 38
Independent Claim 117 words
An apparatus for providing a supply of gas, comprising: first housing means for containing a pressurized gas; gas generator means for providing a propellant gas; projectile means for opening a sealing portion of said first housing means to release said pressurized gas and for impacting an activating portion of said gas generator means to generate said propellant gas, wherein said projectile means has head and body portions with said head portion leading said body portion and said entire head portion penetrating and passing through said sealing portion, adjacent parts of said head and body portions having different sizes, said adjacent part of said head portion having a greater size than said adjacent part of said body portion.
Claim 39
Independent Claim 117 words
An apparatus for providing a supply of gas, comprising: first housing means for containing a pressurized gas; gas generator means for providing a propellant gas; projectile means for opening a sealing portion of said first housing means to release said pressurized gas and for impacting an activating portion of said gas generator means to generate said propellant gas, wherein said projectile means has head and body portions with said head portion leading said body portion and said entire head portion penetrating and passing through said sealing portion, adjacent parts of said head and body portions having different sizes, said adjacent part of said head portion having a greater size than said adjacent part of said body portion.
Claim 40
Dependent Claim 9 words
An apparatus, as claimed in claim 34, further comprising:
Claim 41
Dependent Claim 22 words
An apparatus, as claimed in claim 34, wherein: said head portion is engageable with said activating portion of said gas generator means.
Claim 42
Dependent Claim 27 words
An apparatus, as claimed in claim 34, wherein: said adjacent part of said head portion has a greater circumference than said adjacent part of said body portion.
Claim 43
Dependent Claim 41 words
An apparatus, as claimed in claim 34, wherein: said projectile means has a central axis and said head portion further comprises a first head portion which generally tapers away from said central axis toward said adjacent part of said head portion.
Claim 44
Dependent Claim 25 words
An apparatus, as claimed in claim 34, further comprising: sleeve means for guiding said projectile means toward said activating portion of said gas generator means.
Claim 45
Dependent Claim 75 words
An apparatus, as claimed in claim 39, wherein: said head portion and at least a portion of said adjacent part of said body portion extend beyond an end of said sleeve means when said head portion engages said activating portion of said gas generator means, said adjacent part of said body portion interconnecting said head portion and a first body part of said body portion which is at least partially retained within said sleeve means.
Claim 46
Dependent Claim 74 words
An apparatus, as claimed in claim 34, wherein: said opened sealing portion comprises a plurality of segments which remain attached to said first housing means after said at least a portion of said projectile means penetrates and passes therethrough, said segments moving in a direction substantially opposite of a direction of movement of said projectile means, whereby said segments are free from substantial engagement with said body portion during said movement of said segments.
Claim 47
Dependent Claim 115 words
An inflator for a motor vehicle inflatable safety system, comprising: housing means for containing a gas generating propellant; ignition means, interconnected with said housing means, for igniting said propellant, said ignition means comprising an activator means for igniting said propellant, an actuation means for engaging said activator means, and a retention means for retaining said actuation means in a first position, said actuation means comprising a piston having a plurality of projecting members for contacting at least a portion of said activator means in a plurality of locations; and projectile means for impacting said actuation means to propel said actuation means from said first position into engagement with said activator means to ignite said propellant.
Claim 48
Dependent Claim 115 words
An inflator for a motor vehicle inflatable safety system, comprising: housing means for containing a gas generating propellant; ignition means, interconnected with said housing means, for igniting said propellant, said ignition means comprising an activator means for igniting said propellant, an actuation means for engaging said activator means, and a retention means for retaining said actuation means in a first position, said actuation means comprising a piston having a plurality of projecting members for contacting at least a portion of said activator means in a plurality of locations; and projectile means for impacting said actuation means to propel said actuation means from said first position into engagement with said activator means to ignite said propellant.
Claim 49
Dependent Claim 30 words
An inflator, as claimed in claim 42, wherein: said activator means comprises a plurality of percussion primers, each said percussion primer being substantially aligned with one of said projecting members.
Claim 50
Dependent Claim 119 words
An inflator for a motor vehicle inflatable safety system, comprising: housing means for containing a gas generating propellant; ignition means, interconnected with said housing means, for igniting said propellant, said ignition means comprising an activator means for igniting said propellant, an actuation means for engaging said activator means, and a retention means for retaining said actuation means in a first position; and projectile means for impacting said actuation means to propel said actuation means form said first position into engagement with said activator means to ignite said propellant, wherein a portion of said actuation means which faces said activator means has a greater cross-sectional area than a portion of said actuation means which is engageable by said projectile means.
Claim 51
Dependent Claim 119 words
An inflator for a motor vehicle inflatable safety system, comprising: housing means for containing a gas generating propellant; ignition means, interconnected with said housing means, for igniting said propellant, said ignition means comprising an activator means for igniting said propellant, an actuation means for engaging said activator means, and a retention means for retaining said actuation means in a first position; and projectile means for impacting said actuation means to propel said actuation means form said first position into engagement with said activator means to ignite said propellant, wherein a portion of said actuation means which faces said activator means has a greater cross-sectional area than a portion of said actuation means which is engageable by said projectile means.
Claim 52
Dependent Claim 196 words
An inflator for a motor vehicle inflatable safety system, comprising: housing means for containing a gas generating propellant; ignition means, interconnected with said housing means, for igniting said propellant, said ignition means comprising an activator means for igniting said propellant, an actuation means for engaging said activator means, a retention means for retaining said actuation means in a first position, and an actuation support means, interconnected with said housing means, for engaging at least a portion of said actuation means, said actuation support means comprising a first sealing portion engageable with a second sealing portion of said actuation means; and projectile means for impacting said actuation means to propel said actuation means from said first position into engagement with said activator means to ignite said propellant, wherein said actuation means comprises a concave portion which faces said activator means whereby gases flowing through said activator means exert a force on said concave portion to move said actuation means to engage said first and second sealing portions and wherein the engagement of said first and second sealing portions substantially restricts the flow of gases from said housing means through said actuation support means and said actuation means.
Claim 53
Dependent Claim 196 words
An inflator for a motor vehicle inflatable safety system, comprising: housing means for containing a gas generating propellant; ignition means, interconnected with said housing means, for igniting said propellant, said ignition means comprising an activator means for igniting said propellant, an actuation means for engaging said activator means, a retention means for retaining said actuation means in a first position, and an actuation support means, interconnected with said housing means, for engaging at least a portion of said actuation means, said actuation support means comprising a first sealing portion engageable with a second sealing portion of said actuation means; and projectile means for impacting said actuation means to propel said actuation means from said first position into engagement with said activator means to ignite said propellant, wherein said actuation means comprises a concave portion which faces said activator means whereby gases flowing through said activator means exert a force on said concave portion to move said actuation means to engage said first and second sealing portions and wherein the engagement of said first and second sealing portions substantially restricts the flow of gases from said housing means through said actuation support means and said actuation means.
Claim 54
Dependent Claim 130 words
An inflator for a motor vehicle inflatable safety system, comprising: housing means for containing a gas generating propellant; ignition means, interconnected with said housing means, for igniting said propellant, said ignition means comprising an activator means for igniting said propellant, an actuation means for engaging said activator means, a retention means for retaining said actuation means in a first position, and an actuation support means, interconnected with said housing means, for engaging at least a portion of said actuation means; and projectile means for impacting said actuation means to propel said actuation means from said first position into engagement with said activator means to ignite said propellant, wherein said actuation support means further comprises orifice means for reducing resistance to the movement of said actuation means toward said activator means.
Claim 55
Dependent Claim 130 words
An inflator for a motor vehicle inflatable safety system, comprising: housing means for containing a gas generating propellant; ignition means, interconnected with said housing means, for igniting said propellant, said ignition means comprising an activator means for igniting said propellant, an actuation means for engaging said activator means, a retention means for retaining said actuation means in a first position, and an actuation support means, interconnected with said housing means, for engaging at least a portion of said actuation means; and projectile means for impacting said actuation means to propel said actuation means from said first position into engagement with said activator means to ignite said propellant, wherein said actuation support means further comprises orifice means for reducing resistance to the movement of said actuation means toward said activator means.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-07-26 1997-01-25 1997-07-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-07-26 2001-01-25 2001-07-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-07-26 2005-01-25 2005-07-27 $7700.00 Window Closed / Lapsed

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