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US5230182A Expired / Lapsed US ⏱️ 0.0 years remaining

Apparatus for optical materials fabrication by ultrasonic machining

Assignee: Goodrich Corp
•
Filing: 1992-07-31
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Granted: 1993-07-27
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Expires: 2012-07-31
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Abstract

Abstract A slurry of abrasive particles 17 is placed on the surface of an optic material 28. A tool tip 16 driven by an ultrasonic transducer 12 is immersed in the slurry 17 where it is used to ultrasonically vibrate the particles in the slurry 17. The vibration of the abrasive particles causes matter removal from the surface of the optic material 28 by abrasion. The tool tip 16 is moved relatively over the surface of the material 28 by moving a precision translation stage 18 having the material 28 mounted thereon so as to machine the surface thereof.

Inventors

  • 👤 Keith Daniell
  • 👤 Matthew B. Magida
  • 👤 Steven Chuang
  • 👤 Joann Magner
  • 👤 D. P. Mathur

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 14:13
CPC Classifications
B; B24; B24B; B24B1/00; B24B1/04; B24B13/00

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 142 words
An apparatus for performing ultrasonic machining of a surface of an optical material to remove matter from the surface thereof smoothly and precisely, said apparatus comprising: an ultrasonic transducer; a slurry of abrasive particles on the surface of said optical material; a tool for directing ultrasonic vibrations from said ultrasonic transducer to the slurry on the surface of said optical material; a coupler coupling said ultrasonic transducer and said tool so as to direct ultrasonic vibrations from said ultrasonic transducer to said tool; a multi-dimensional translation stage positioned proximal to said tool so as to provide a movable platform for holding said optical material in the vicinity of said tool; and means for counterbalancing a force exerted by said tool on the surface of said optical material, said counterbalancing means including means for supporting said multi-dimensional translation stage on a counterbalance stage.
Claim 2
Independent Claim 142 words
An apparatus for performing ultrasonic machining of a surface of an optical material to remove matter from the surface thereof smoothly and precisely, said apparatus comprising: an ultrasonic transducer; a slurry of abrasive particles on the surface of said optical material; a tool for directing ultrasonic vibrations from said ultrasonic transducer to the slurry on the surface of said optical material; a coupler coupling said ultrasonic transducer and said tool so as to direct ultrasonic vibrations from said ultrasonic transducer to said tool; a multi-dimensional translation stage positioned proximal to said tool so as to provide a movable platform for holding said optical material in the vicinity of said tool; and means for counterbalancing a force exerted by said tool on the surface of said optical material, said counterbalancing means including means for supporting said multi-dimensional translation stage on a counterbalance stage.
Claim 3
Dependent Claim 16 words
The apparatus of claim 1, wherein the slurry comprises cubic boron nitride particles dispersed in water.
Claim 4
Dependent Claim 24 words
The apparatus of claim 2, wherein the content of cubic boron nitride particles is in the range of 30 to 50 percent by volume.
Claim 5
Dependent Claim 20 words
The apparatus of claim 2, wherein the size of the cubic boron nitride particles ranges from zero to five microns.
Claim 6
Dependent Claim 16 words
The apparatus of claim 1, wherein the slurry comprises cubic boron nitride particles dispersed in oil.
Claim 7
Dependent Claim 25 words
The apparatus of claim 5, wherein the content of the cubic boron nitride particles is in the range of 30 to 50 percent by volume.
Claim 8
Dependent Claim 20 words
The apparatus of claim 5, wherein the size of the cubic boron nitride particles ranges from zero to five microns.
Claim 9
Dependent Claim 15 words
The apparatus of claim 1, wherein the slurry comprises aluminum oxide particles dispersed in water.
Claim 10
Dependent Claim 22 words
The apparatus of claim 8, wherein the content of the particles is in the range of 30 to 50 percent by volume.
Claim 11
Dependent Claim 20 words
The apparatus of claim 8, wherein the size of the particles is in the range of zero to five microns.
Claim 12
Dependent Claim 15 words
The apparatus of claim 1, wherein the slurry comprises aluminum oxide particles dispersed in oil.
Claim 13
Dependent Claim 22 words
The apparatus of claim 11, wherein the content of the particles is in the range of 30 to 50 percent by volume.
Claim 14
Dependent Claim 20 words
The of apparatus claim 11, wherein the size of the particles is in the range of zero to five microns.
Claim 15
Dependent Claim 14 words
The apparatus of claim 1, wherein the tool is fabricated from 304 stainless steel.
Claim 16
Dependent Claim 10 words
The apparatus of claim 1, wherein the tool is cylindrical.
Claim 17
Dependent Claim 21 words
The apparatus of claim 15, wherein the diameter of said cylindrical tool is in the range of 1 to 3 mm.
Claim 18
Independent Claim 145 words
An apparatus for performing ultrasonic machining of a surface of an optical material so as to remove matter from the surface smoothly and precisely, said apparatus comprising: an ultrasonic transducer; a slurry of abrasive particles on the surface of said optical material; a tool for directing ultrasonic vibrations from said ultrasonic transducer to the slurry on the surface of said optical material; a coupler inserted between said ultrasonic transducer and said tool so as to direct ultrasonic vibrations from said ultrasonic transducer to said tool; a counter balancing platform so as to provide a means for counterbalancing a force exerted by said tool on the surface of said optical material; and a multi-dimensional translation stage supported by said counter balancing platform and positioned proximal to said tool so as to provide a movable platform for holding said optical material in the vicinity of said tool.
Claim 19
Independent Claim 145 words
An apparatus for performing ultrasonic machining of a surface of an optical material so as to remove matter from the surface smoothly and precisely, said apparatus comprising: an ultrasonic transducer; a slurry of abrasive particles on the surface of said optical material; a tool for directing ultrasonic vibrations from said ultrasonic transducer to the slurry on the surface of said optical material; a coupler inserted between said ultrasonic transducer and said tool so as to direct ultrasonic vibrations from said ultrasonic transducer to said tool; a counter balancing platform so as to provide a means for counterbalancing a force exerted by said tool on the surface of said optical material; and a multi-dimensional translation stage supported by said counter balancing platform and positioned proximal to said tool so as to provide a movable platform for holding said optical material in the vicinity of said tool.

References Cited (Backward Citations)

US2791066A Cited
US2804724A Cited
US2939252A Cited
US4934103A Cited
JPH01146647A Cited
US5136815A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-07-26 1997-01-25 1997-07-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-07-26 2001-01-25 2001-07-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-07-26 2005-01-25 2005-07-27 $7700.00 Window Closed / Lapsed

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