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US5219377A Expired / Lapsed US ⏱️ 0.0 years remaining

High temperature co-fired ceramic integrated phased array package

Assignee: Texas Instruments Inc
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Filing: 1992-08-10
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Granted: 1993-06-15
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Expires: 2012-08-10
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Abstract

Abstract A phased array package using a cofired ceramic material system to integrate antenna elements and an hermetic multi-chip MMIC cavity into a single module to provide incorporation of microwave circuit geometries into a system which has been used in the prior art only for low frequency applications. The integration provides a package very similar to a conventional integrated circuit package with substantial cost reductions over the complicated microwave assemblies of the present art.

Inventors

  • 👤 Frank J. Poradish

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 18:31
CPC Classifications
H; H01; H01Q; H01Q23/00; H01Q21/00; H01Q21/0087; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49117; Y10T29/49124; Y10T29/49126; Y10T29/4913; Y10T29/49144

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 175 words
A method of making an integrated package which comprises the steps of: (a) providing a plurality of stacked layers, each layer comprising uniformly mixed fine particulate ceramic material and a binder in intimate relation with each other, including top and bottom layers and at least one intermediate layer therebetween, each of said layers having a pair of opposing major surfaces; (b) disposing a radiating antenna element on a major surface of said at least one intermediate layer; (c) providing at least one cavity, having a semiconductor chip therein, in one of said top, bottom, and intermediate layers; (d) disposing metallization on a major surface of said at least one intermediate layer coupling said chip and said antenna element; (e) providing vias extending through the major surfaces of said at least one intermediate layer having electrically conductive material therein for interconnection with a layer intimate with said intermediate layer; and (f) cofiring said layers at a temperature of from about 1500° C. to about 1800° C. to remove said binder and cause sintering of said layers.
Claim 2
Independent Claim 175 words
A method of making an integrated package which comprises the steps of: (a) providing a plurality of stacked layers, each layer comprising uniformly mixed fine particulate ceramic material and a binder in intimate relation with each other, including top and bottom layers and at least one intermediate layer therebetween, each of said layers having a pair of opposing major surfaces; (b) disposing a radiating antenna element on a major surface of said at least one intermediate layer; (c) providing at least one cavity, having a semiconductor chip therein, in one of said top, bottom, and intermediate layers; (d) disposing metallization on a major surface of said at least one intermediate layer coupling said chip and said antenna element; (e) providing vias extending through the major surfaces of said at least one intermediate layer having electrically conductive material therein for interconnection with a layer intimate with said intermediate layer; and (f) cofiring said layers at a temperature of from about 1500° C. to about 1800° C. to remove said binder and cause sintering of said layers.
Claim 3
Dependent Claim 20 words
The method of claim 1 further including the step of forming metallized grooves in the side walls of said layers.
Claim 4
Dependent Claim 23 words
The method of claim 1 further including disposing metallization on a major surface of at least one of said top and bottom layers.
Claim 5
Dependent Claim 23 words
The method of claim 2 further including disposing metallization on a major surface of at least one of said top and bottom layers.
Claim 6
Dependent Claim 22 words
The method of claim 1 further including forming an interconnect at an edge portion of said intermediate layer coupled to said metallization.
Claim 7
Dependent Claim 22 words
The method of claim 2 further including forming an interconnect at an edge portion of said intermediate layer coupled to said metallization.
Claim 8
Dependent Claim 24 words
The method of claim 3 further including forming an interconnect at an edge portion of said intermediate layer coupled to said metallization disposed thereon.
Claim 9
Dependent Claim 22 words
The method of claim 4 further including forming an interconnect at an edge portion of said intermediate layer coupled to said metallization.
Claim 10
Independent Claim 177 words
A method of making an integrated package which comprises the steps of: (a) providing a plurality of stacked layers, each layer comprising uniformly mixed fine particulate ceramic material and a binder in intimate relation with each other, including top and bottom layers and at least one intermediate layer therebetween, each of said layers having a pair of opposing major surfaces; (b) disposing a radiating antenna element on a major surface of said at least one intermediate layer; (c) providing at least one cavity in one of said layers; (d) disposing a semiconductor chip in said at least one cavity; (e) disposing metallization on a major surface of said at least one intermediate layer coupling said chip and said antenna element; (f) providing vias extending through the major surfaces of said at least one intermediate layer having electrically conductive material therein for interconnection with a layer intimate with said intermdiate layer; and (g) cofiring said layers at a temperature of from about 1500° C. to about 1800° C. to remove said binder and cause sintering of said layers.
Claim 11
Independent Claim 177 words
A method of making an integrated package which comprises the steps of: (a) providing a plurality of stacked layers, each layer comprising uniformly mixed fine particulate ceramic material and a binder in intimate relation with each other, including top and bottom layers and at least one intermediate layer therebetween, each of said layers having a pair of opposing major surfaces; (b) disposing a radiating antenna element on a major surface of said at least one intermediate layer; (c) providing at least one cavity in one of said layers; (d) disposing a semiconductor chip in said at least one cavity; (e) disposing metallization on a major surface of said at least one intermediate layer coupling said chip and said antenna element; (f) providing vias extending through the major surfaces of said at least one intermediate layer having electrically conductive material therein for interconnection with a layer intimate with said intermdiate layer; and (g) cofiring said layers at a temperature of from about 1500° C. to about 1800° C. to remove said binder and cause sintering of said layers.

References Cited (Backward Citations)

US4771294A Cited
US4899118A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-06-14 1996-12-14 1997-06-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-06-14 2000-12-14 2001-06-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-06-14 2004-12-14 2005-06-15 $7700.00 Window Closed / Lapsed

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