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US5217159A Expired / Lapsed US ⏱️ 0.0 years remaining

Heat sealed paperboard carton having polymer coating on one side only

Assignee: Westvaco Corp
•
Filing: 1992-07-01
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Granted: 1993-06-08
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Expires: 2012-07-01
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Abstract

Abstract Folded paperboard food cartons having a polymer coating only on the interior surface and sales graphics on a substantially unplasticized clay coated exterior surface are heat sealed at contiguous areas of overlapping flaps wherein the polymer coated interior surface is in direct contact with a small portion of the clay coated exterior surface or, where it is desired to secure together two portions of the clay coated exterior surface. In such heat sealing areas, small and accurately located exterior clay coated carton surface areas are primed with a water based polymer emulsion such as ethylene vinyl acetate that is precisely applied to such areas by a printing press.

Inventors

  • 👤 Barry G. Calvert
  • 👤 Walter H. Donnellan

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 12:47
CPC Classifications
B; B65; B65D; B65D5/00; B65D5/42; B65D5/62; B29; B29C; B29C65/00; B29C65/02; B29C65/10; B29C65/103; B29C66/00; B29C66/01; B29C66/05; B29C66/10; B29C66/11; B29C66/112; B29C66/1122; B29C66/40; B29C66/41; B29C66/43; B29C66/431; B29C66/4312; B29C66/43121; B29C66/432; B29C66/4326; B29C66/70; B29C66/72; B29C66/723; B29C66/7232; B29C66/72327; B29C66/72328; B29C66/7234; B29C66/72343; B29C66/73; B29C66/739; B29C66/7392; B65D5/54; B65D5/545; B65D5/546; B65D5/56; B65D5/563; B29C66/71; B31; B31B; B31B50/00; B31B50/60; B31B50/62; B31B50/624; Y; Y02; Y02W; Y02W30/00; Y02W30/50; Y02W30/80

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 101 words
A composite material package blank formed from a paperboard sheet having a coating of hot, viscous, thermoplastic polymer film applied to an inside surface thereof, an outside surface of said paperboard sheet having selectively positioned areas of press applied graphics and water soluble polymer emulsion applied thereto whereby an internal volume of a package erected from said blank is closed by an integral cover portion of said sheet and at least partially sealed by fuse bonds between said inside surface coating of polymer film on said integral cover portion and said selectively positioned areas of polymer emulsion on said outside surface.
Claim 2
Dependent Claim 101 words
A composite material package blank formed from a paperboard sheet having a coating of hot, viscous, thermoplastic polymer film applied to an inside surface thereof, an outside surface of said paperboard sheet having selectively positioned areas of press applied graphics and water soluble polymer emulsion applied thereto whereby an internal volume of a package erected from said blank is closed by an integral cover portion of said sheet and at least partially sealed by fuse bonds between said inside surface coating of polymer film on said integral cover portion and said selectively positioned areas of polymer emulsion on said outside surface.
Claim 3
Dependent Claim 114 words
A composite material package blank as described by claim 1 wherein said paperboard sheet is folded about score lines to provide side walls integrally projected from a bottom panel, said side walls being laterally linked by integral gusset webs, at least one of said side walls having a cover panel integrally appended thereto from a hinge score line, said cover panel having a flap extension therefrom for lapping a side wall other than said one side wall and being secured thereto by a fuse bond between said inside surface coating of polymer film on said flap extension and a selectively positioned area of polymer emulsion on the outside surface of said other side wall.
Claim 4
Dependent Claim 82 words
A composite material package blank as described by claim 2 wherein said gusset webs are folded into lapped, triangular panels to erect said sidewalls about said score lines, said triangular panels being projected into said internal volume of a package erected from said blank between said erected sidewalls and secured to and substantially parallel with one of said integrally connected package sidewalls by fuse bonds between inside surface coated portions of said triangular panels and inside surface coated portions of said sidewalls.
Claim 5
Dependent Claim 38 words
A composite material package blank as described by claim 3 wherein the triangular panels of said gusset webs are secured together by said fuse bonds between polymer emulsion areas respective to outside surface portions of said triangular panels.
Claim 6
Dependent Claim 78 words
A composite material package blank as described by claim 2 wherein said gusset webs are folded into lapped, triangular panels to erect said sidewalls about said score lines, said triangular panels being projected externally from said internal volume of said package between said erected sidewalls and secured to and substantially parallel with a package sidewall by a fuse bond between said selectively positioned areas of polymer emulsion on outside surface portions of said triangular panels and said sidewalls.
Claim 7
Dependent Claim 33 words
A composite material package blank as described by claim 5 wherein the triangular panels of said gusset webs are also secured together by fuse bonds between inside surface portions of said triangular panels.
Claim 8
Dependent Claim 115 words
A folded paperboard package having interior and exterior surfaces, said interior surfaces having a coating of thermoplastic film applied thereto as a substantially continuous, hot, viscous curtain, said exterior surface having a uniformly calendered coating of mineral particulates supporting respective areas of press applied graphics and water soluble polymer emulsion, a vessel portion of said package having an interior volume closed by a cover portion, said cover portion and vessel portion being distinct portions of the same paperboard structure separated by an integral hinge score, said cover portion being secured at an interior volume closure position by a fuse bond between said areas of press applied water soluble polymer emulsion and said interior surface film.
Claim 9
Dependent Claim 115 words
A folded paperboard package having interior and exterior surfaces, said interior surfaces having a coating of thermoplastic film applied thereto as a substantially continuous, hot, viscous curtain, said exterior surface having a uniformly calendered coating of mineral particulates supporting respective areas of press applied graphics and water soluble polymer emulsion, a vessel portion of said package having an interior volume closed by a cover portion, said cover portion and vessel portion being distinct portions of the same paperboard structure separated by an integral hinge score, said cover portion being secured at an interior volume closure position by a fuse bond between said areas of press applied water soluble polymer emulsion and said interior surface film.
Claim 10
Dependent Claim 39 words
A paperboard package as described by claim 7 wherein said internal volume is formed by erecting paperboard sheet sidewalls about fold lines defining a bottom panel perimeter, sidewalls adjacent said perimeter having edges that are integrally connected by gussets.
Claim 11
Dependent Claim 56 words
A paperboard package as described by claim 8 wherein said gussets are folded into lapped, triangular panels projected into said internal volume and secured to and substantially parallel with one of said integrally connected package sidewalls by fuse bonds between interior surface coated portions of said triangular panels and interior surface coated portions of said sidewalls.
Claim 12
Dependent Claim 40 words
A paperboard package as described by claim 9 wherein said lapped, triangular panels respective to said gussets are secured together by fuse bonds between said areas of press applied polymer emulsion respective to exterior surface portions of said triangular panels.
Claim 13
Dependent Claim 58 words
A paperboard package as described by claim 8 wherein said gussets are folded into lapped, triangular panels projected externally of said internal volume and secured to and substantially parallel with one of said integrally connected package sidewalls by fuse bonds between areas of said polymer emulsion applied to exterior surface portions of said triangular panels and said sidewalls.
Claim 14
Dependent Claim 32 words
A paperboard package as described by claim 11 wherein said lapped triangular panels respective to said gussets are secured together by fuse bonds between interior surface coated portions of said triangular panels.

References Cited (Backward Citations)

US3257065A Cited
GB869286A Cited
US3146933A Cited
US3355085A Cited
US3249282A Cited
US3361325A Cited
US3788876A Cited
US4249978A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-06-07 1996-12-07 1997-06-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-06-07 2000-12-07 2001-06-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-06-07 2004-12-07 2005-06-08 $7700.00 Window Closed / Lapsed

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