Microelectromechanical transducer and fabrication method

Claim 2

An electromechanical transducer comprising: a plurality of electrically conductive strips arranged in closely spaced relation to an array; a plurality of dielectric spacers positioned between adjacent portions of said strips and connected thereto; and electrically conductive layers on said dielectric spacers and interconnecting said electrically conductive strips in a predetermined pattern to define an internal electrical signal distribution network for said transducer for distributing an electrical signal to said electrically conductive strips so as to urge adjacent portions of said electrically conductive strips together responsive to the electrical signal.

Claim 3

The transducer of claim 1 wherein each of said strips comprises a flexible dielectric strip having an electrically conductive layer on predetermined portions thereof.

Claim 4

The transducer of claim 1 wherein each of said dielectric spacers are offset on opposite sides of each of said strips.

Claim 5

An electromechanical transducer comprising: a dielectric layer comprising a plurality of dielectric strips arranged in an array, and a plurality of dielectric spacers integrally formed between adjacent portions of said strips, said spacers maintaining said strips in closely spaced relation; and an electrically conductive layer on predetermined portions of each of said strips; electrically conductive layers on said dielectric spacers and interconnecting said electrically conductive layers on said strips in a predetermined pattern to define an internal electrical signal distribution network for said transducer for distributing an electrical signal to said electrically conductive layers on said strips so as to urge adjacent portions of said electrically conductive layers on said strips together responsive to the electrical signal.

Claim 6

An electromechanical transducer comprising: a dielectric layer comprising a plurality of dielectric strips arranged in an array, and a plurality of dielectric spacers integrally formed between adjacent portions of said strips, said spacers maintaining said strips in closely spaced relation; and an electrically conductive layer on predetermined portions of each of said strips; electrically conductive layers on said dielectric spacers and interconnecting said electrically conductive layers on said strips in a predetermined pattern to define an internal electrical signal distribution network for said transducer for distributing an electrical signal to said electrically conductive layers on said strips so as to urge adjacent portions of said electrically conductive layers on said strips together responsive to the electrical signal.

Claim 7

The transducer of claim 4 wherein each of said dielectric strips is flexible.

Claim 8

The transducer of claim 4 wherein each of said dielectric spacers are offset on opposite sides of each of said strips.

Claim 9

An electromechanical transducer comprising: a plurality of electrically conductive strips arranged in an array of pairs, each of said pairs being formed of two opposing strips; spacer means for maintaining said opposing strips in each of said pairs in closely spaced relation; and a plurality of dielectric pair connectors positioned between adjacent ones of said pairs of strips and connected thereto; and electrically conductive layers on said dielectric pair connectors and interconnecting said pairs of strips in a predetermined pattern to define an internal electrical signal distribution network for said transducer for distributing an electrical signal to said pairs of strips so as to urge adjacent strips in each pair together responsive to the electrical signal.

Claim 10

An electromechanical transducer comprising: a plurality of electrically conductive strips arranged in an array of pairs, each of said pairs being formed of two opposing strips; spacer means for maintaining said opposing strips in each of said pairs in closely spaced relation; and a plurality of dielectric pair connectors positioned between adjacent ones of said pairs of strips and connected thereto; and electrically conductive layers on said dielectric pair connectors and interconnecting said pairs of strips in a predetermined pattern to define an internal electrical signal distribution network for said transducer for distributing an electrical signal to said pairs of strips so as to urge adjacent strips in each pair together responsive to the electrical signal.

Claim 11

The transducer of claim 6 wherein each of said strips comprises a flexible dielectric strip having an electrically conductive layer on predetermined portions thereof.

Claim 12

The transducer of claim 8 wherein said opposing strips in each of said pairs are oriented to have said electrically conductive layers on the outside of each of said pairs.

Claim 13

The transducer of claim 8 wherein said spacer means comprises a plurality of dielectric spacers positioned between and connected to said opposing strips in each of said pairs.

Claim 14

The transducer of claim 10 wherein each of said dielectric spacers is offset from each of said dielectric pair connectors on opposite sides of each of said strips.

Claim 15

An electromechanical transducer comprising: a dielectric layer comprising a plurality of dielectric strips arranged in an array of pairs, each of said pairs being formed of two opposing strips, a plurality of dielectric spacers integrally formed between said opposing strips, said spacers maintaining said opposing strips in closely spaced relation, and a plurality of dielectric pair connectors integrally formed between adjacent ones of said pairs; an electrically conductive layer on predetermined portions of each of said strips; and electrically conductive layers on said dielectric spacers and said dielectric pair connectors and interconnecting said electrically conductive layers on said strips in a predetermined pattern to define an internal electrical signal distribution network for said transducer for distributing an electrical signal to said electrically conductive layers on said strips so as to urge adjacent portions of said electrically conductive layers on said strips together responsive to the electrical signal.

Claim 16

An electromechanical transducer comprising: a dielectric layer comprising a plurality of dielectric strips arranged in an array of pairs, each of said pairs being formed of two opposing strips, a plurality of dielectric spacers integrally formed between said opposing strips, said spacers maintaining said opposing strips in closely spaced relation, and a plurality of dielectric pair connectors integrally formed between adjacent ones of said pairs; an electrically conductive layer on predetermined portions of each of said strips; and electrically conductive layers on said dielectric spacers and said dielectric pair connectors and interconnecting said electrically conductive layers on said strips in a predetermined pattern to define an internal electrical signal distribution network for said transducer for distributing an electrical signal to said electrically conductive layers on said strips so as to urge adjacent portions of said electrically conductive layers on said strips together responsive to the electrical signal.

Claim 17

The transducer of claim 12 wherein each of said strips is flexible.

Claim 18

The transducer of claim 12 wherein said opposing strips in each of said pairs are oriented to have said electrically conductive layers on the outside of each of said pairs.

Claim 19

The transducer of claim 12 wherein each of said dielectric spacers is offset from each of said dielectric pair connectors on opposite sides of each of said strips.

Claim 20

An electromechanical transducer providing a range of displacements for a fixed load responsive to a range of electrical input signals, said transducer comprising: a plurality of electrically conductive strips arranged in closely spaced relation in an array, each of said strips having a predetermined flexibility, one of said strips adapted for mechanical connection to the fixed load; a plurality of dielectric spacers positioned between adjacent portions of said electrically conductive strips and defining a predetermined pattern of openings therebetween; electrically conductive layers on said dielectric spacers and interconnecting said electrically conductive strips in a predetermined pattern to define an internal electrical signal distribution network for said transducer for distributing the range of electrical signals to said electrically conductive strips; and at least one of said predetermined strip flexibility and said predetermined pattern of openings between said adjacent portions of strips selected to produce a range of stable equilibrium displacements for the fixed load responsive to the range of electrical input signals applied to said strips.

Claim 21

An electromechanical transducer providing a range of displacements for a fixed load responsive to a range of electrical input signals, said transducer comprising: a plurality of electrically conductive strips arranged in closely spaced relation in an array, each of said strips having a predetermined flexibility, one of said strips adapted for mechanical connection to the fixed load; a plurality of dielectric spacers positioned between adjacent portions of said electrically conductive strips and defining a predetermined pattern of openings therebetween; electrically conductive layers on said dielectric spacers and interconnecting said electrically conductive strips in a predetermined pattern to define an internal electrical signal distribution network for said transducer for distributing the range of electrical signals to said electrically conductive strips; and at least one of said predetermined strip flexibility and said predetermined pattern of openings between said adjacent portions of strips selected to produce a range of stable equilibrium displacements for the fixed load responsive to the range of electrical input signals applied to said strips.

Claim 22

The transducer of claim 16 wherein each of said plurality of dielectric spacers are offset on opposite sides of each of said strips.

Claim 23

The transducer of claim 16 wherein each of said strips comprises a flexible dielectric strip having an electrically conductive layer on predetermined portions thereof.

Claim 24

The transducer of claim 18 wherein said dielectric strips and said dielectric spacers blocks are formed from a common dielectric layer.

Claim 25

An electromechanical transducer providing step-wise variable contraction, said transducer comprising: a plurality of stages, each of said stages oriented in a predetermined contraction direction and comprising a plurality of electrically conductive strips arranged in closely spaced relation in an array, a plurality of dielectric spacers positioned between adjacent portions of said strips and connected thereto, and electrically conductive layers on said dielectric spacers and interconnecting said electrically conductive strips in a predetermined pattern to define an internal electrical signal distribution network for said stage for distributing an electrical signal to said electrically conductive strips so as to urge adjacent portions of said electrically conductive strips together responsive to the electrical signal; and stage connector means for mechanically connecting adjacent ones of said stages; whereby an electrical signal applied to selected ones of said stages produces step-wise variable contraction of the transducer.

Claim 26

An electromechanical transducer providing step-wise variable contraction, said transducer comprising: a plurality of stages, each of said stages oriented in a predetermined contraction direction and comprising a plurality of electrically conductive strips arranged in closely spaced relation in an array, a plurality of dielectric spacers positioned between adjacent portions of said strips and connected thereto, and electrically conductive layers on said dielectric spacers and interconnecting said electrically conductive strips in a predetermined pattern to define an internal electrical signal distribution network for said stage for distributing an electrical signal to said electrically conductive strips so as to urge adjacent portions of said electrically conductive strips together responsive to the electrical signal; and stage connector means for mechanically connecting adjacent ones of said stages; whereby an electrical signal applied to selected ones of said stages produces step-wise variable contraction of the transducer.

Claim 27

The transducer of claim 20 wherein each of said strips comprises a flexible dielectric strip having an electrically conductive layer on predetermined portions thereof.

Claim 28

The transducer of claim 20 wherein each of said plurality of dielectric spacers are offset on opposite sides of each of said strips.

Claim 29

The transducer of claim 21 wherein said dielectric strips and said dielectric spacers in each of said stages are formed from a common dielectric layer.

Claim 30

The transducer of claim 23 further comprising internal connector means for extending an electrical connection from each of said stages to an outer portion of the transducer.

Claim 31

The transducer of claim 24 wherein said internal connector means comprises a plurality of compressible strands formed integral with the transducer, wherein each strand comprises a dielectric material having an electrically conductive layer on predetermined portions thereof, and wherein said dielectric strands are formed from said common dielectric layer.

Claim 32

An electromechanical transducer for providing a digital controllable contraction with a resolution of substantially one in 2 n -1 steps, said transducer comprising: a series of n stages, each of said stages oriented in a predetermined contraction direction and comprising a predetermined number of electrically conductive strips arranged in closely spaced relation in an array, a plurality of dielectric spacers positioned between adjacent portions of said strips and connected thereto, and electrically conductive layers on said dielectric spacers and interconnecting said electrically conductive strips in a predetermined pattern to define an internal electrical signal distribution network for said stage for distributing an electrical signal to said electrically conductive strips so as to urge adjacent portions of said electrically conductive strips together responsive to the electrical signal; said predetermined number of strips in each of said series of stages proportional to the sequence of numbers of 2 raised to an integer power of from 0 to n -1 ; and stage connector means for mechanically connecting adjacent ones of said stages; whereby an electrical signal applied to selected ones of said stages produces step-wise variable contraction of the transducer of substantially one in 2 n steps.

Claim 33

An electromechanical transducer for providing a digital controllable contraction with a resolution of substantially one in 2 n -1 steps, said transducer comprising: a series of n stages, each of said stages oriented in a predetermined contraction direction and comprising a predetermined number of electrically conductive strips arranged in closely spaced relation in an array, a plurality of dielectric spacers positioned between adjacent portions of said strips and connected thereto, and electrically conductive layers on said dielectric spacers and interconnecting said electrically conductive strips in a predetermined pattern to define an internal electrical signal distribution network for said stage for distributing an electrical signal to said electrically conductive strips so as to urge adjacent portions of said electrically conductive strips together responsive to the electrical signal; said predetermined number of strips in each of said series of stages proportional to the sequence of numbers of 2 raised to an integer power of from 0 to n -1 ; and stage connector means for mechanically connecting adjacent ones of said stages; whereby an electrical signal applied to selected ones of said stages produces step-wise variable contraction of the transducer of substantially one in 2 n steps.

Claim 34

The transducer of claim 26 wherein each of said strips comprises a flexible dielectric strip having an electrically conductive layer on predetermined portions thereof.

Claim 35

The transducer of claim 32 wherein each of said plurality of dielectric spacers are offset on opposite sides of each of said strips.

Claim 36

The transducer of claim 33 wherein said dielectric strips and said dielectric spacers in each of said stages are formed from a common dielectric layer.

Claim 37

The transducer of claim 29 further comprising internal connector means for extending an electrical connection from each of said stages to an outer portion of the transducer.

Claim 38

The transducer of claim 30 wherein said internal connector means comprises a plurality of compressible strands formed integral with the transducer, wherein each strand comprises a dielectric material having an electrically conductive layer on predetermined portions thereof, and wherein said dielectric strands are formed from said common dielectric layer.

Claim 39

An electromechanical transducer comprising: a plurality of stacked planar arrays, each of said planar arrays oriented in a predetermined contraction direction and comprising a plurality of electrically conductive strips arranged in closely spaced relation in an array, a plurality of dielectric spacers positioned between adjacent portions of said strips and connected thereto, and electrically conductive layers on said dielectric spacers and interconnecting said electrically conductive strips in a predetermined pattern to define an internal electrical signal distribution network for said planar array for distributing an electrical signal to said electrically conductive strips so as to urge adjacent portions of said electrically conductive strips together responsive to the electrical signal; and means for mechanically connecting and electrically insulating adjacent ones of said stacked arrays.

Claim 40

An electromechanical transducer comprising: a plurality of stacked planar arrays, each of said planar arrays oriented in a predetermined contraction direction and comprising a plurality of electrically conductive strips arranged in closely spaced relation in an array, a plurality of dielectric spacers positioned between adjacent portions of said strips and connected thereto, and electrically conductive layers on said dielectric spacers and interconnecting said electrically conductive strips in a predetermined pattern to define an internal electrical signal distribution network for said planar array for distributing an electrical signal to said electrically conductive strips so as to urge adjacent portions of said electrically conductive strips together responsive to the electrical signal; and means for mechanically connecting and electrically insulating adjacent ones of said stacked arrays.

Claim 41

The transducer of claim 32 wherein said connector and insulator means comprises a planar dielectric sheet compressible in said predetermined contraction direction of said stacked planar arrays.

Claim 42

The transducer of claim 32 wherein said connector and insulator means comprises a dielectric coating on adjacent ones of said stacked planar arrays.

Claim 43

The transducer of claim 34 wherein said dielectric coating comprises a polyimide coating spun onto each of said stacked planar arrays.

Claim 44

A positioner for positioning an object in two dimensions relative to a reference point, said positioner comprising: a first and a second electromechanical transducer, said first electromechanical transducer adapted for connection to the reference point, said second electromechanical transducer oriented at an angle from parallel to said first electromechanical transducer, said second transducer adapted for connection to the object, each of said transducers comprising a plurality of electrically conductive strips, a plurality of dielectric spacers positioned between adjacent portions of said strips and connected thereto, and electrically conductive layers on said dielectric spacers and interconnecting said electrically conductive strips in a predetermined pattern to define an internal electrical signal distribution network for said transducer for distributing an electrical signal to said electrically conductive strips so as to urge adjacent portions of said electrically conductive strips together responsive to the electrical signal; and coupler means for coupling said first transducer to said second transducer; whereby selectively applied electrical signals to said first and second transducers positions the object in two dimensions relative to the reference point.

Claim 45

A positioner for positioning an object in two dimensions relative to a reference point, said positioner comprising: a first and a second electromechanical transducer, said first electromechanical transducer adapted for connection to the reference point, said second electromechanical transducer oriented at an angle from parallel to said first electromechanical transducer, said second transducer adapted for connection to the object, each of said transducers comprising a plurality of electrically conductive strips, a plurality of dielectric spacers positioned between adjacent portions of said strips and connected thereto, and electrically conductive layers on said dielectric spacers and interconnecting said electrically conductive strips in a predetermined pattern to define an internal electrical signal distribution network for said transducer for distributing an electrical signal to said electrically conductive strips so as to urge adjacent portions of said electrically conductive strips together responsive to the electrical signal; and coupler means for coupling said first transducer to said second transducer; whereby selectively applied electrical signals to said first and second transducers positions the object in two dimensions relative to the reference point.

Claim 46

The positioner of claim 36 further comprising control means for selectively applying an electrical signal to each of said first and second transducers to thereby position the object in two dimensions.

Claim 47

The positioner of claim 36 wherein said angle from parallel is 90 degrees from parallel.

Claim 48

The positioner of claim 38 wherein each of said transducers is substantially planar, and wherein both of said transducers are aligned in a predetermined plane.

Claim 49

The positioner of claim 36 wherein said coupler means comprises a dielectric body having electrically conductive layers on predetermined portions thereof for extending an electrical connection thereover and to said second transducer.

Claim 50

The positioner of claim 40 wherein each of said strips comprises a flexible dielectric strip having an electrically conductive layer on predetermined portions thereof.

Claim 51

The positioner of claim 36 wherein each of said dielectric spacers are offset on opposite sides of each of said strips.

Claim 52

The positioner of claim 41 wherein said dielectric strips, said dielectric spacers, and said dielectric coupler body are formed from a common dielectric layer.