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US5206190A Expired / Lapsed US ⏱️ 0.0 years remaining

Dielectric composition containing cordierite and glass

Assignee: ALMATIS Inc
•
Filing: 1990-09-04
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Granted: 1993-04-27
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Expires: 2010-09-04
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Abstract

Abstract A glass-ceramic composition for forming a glass-ceramic dielectric body having a dielectric constant of less than about 4.5, a firing temperature of less than about 950 DEG C. and a sintered density of greater than 95% theoretical density. The composition is formed from a mixture consisting essentially of finely divided particles of 40-50 vol. % borosilicate glass and 50-60 vol. % cordierite. The borosilicate glass comprises approximately 20-35 wt. % B2O3 and approximately 60-75 wt. % SiO2. The exact particle size ratio of the cordierite to borosilicate glass that is used will depend on the proportions of the components, the desired fired density and the firing temperature. The mixture is fired at a temperature of less than 1000 DEG C.

Inventors

  • 👤 Jau-Ho Jean
  • 👤 Tapan K. Gupta

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 16:34
CPC Classifications
C; C03; C03C; C03C14/00; C03C14/004; H; H05; H05K; H05K1/00; H05K1/02; H05K1/03; H05K1/0306; C03C2214/00; C03C2214/04

Claims Analysis

Total Claims: 24
Claim 1
Independent Claim 83 words
A glass-ceramic composition for forming a glass-ceramic dielectric body having a dielectric constant of less than about 4.5, a thermal expansion coefficient of less than about 4.0 ppm/°C., a firing temperature of less than about 950° C. and a sintered density of greater than 95% theoretical density, said composition consisting essentially of a mixture of finely divided particles of: (a) 40-50 volume percent borosilicate glass containing 20-35 wt. % boron oxide and 60-75 wt. % silicon oxide; and (b) 50-60 volume percent cordierite.
Claim 2
Dependent Claim 83 words
A glass-ceramic composition for forming a glass-ceramic dielectric body having a dielectric constant of less than about 4.5, a thermal expansion coefficient of less than about 4.0 ppm/°C., a firing temperature of less than about 950° C. and a sintered density of greater than 95% theoretical density, said composition consisting essentially of a mixture of finely divided particles of: (a) 40-50 volume percent borosilicate glass containing 20-35 wt. % boron oxide and 60-75 wt. % silicon oxide; and (b) 50-60 volume percent cordierite.
Claim 3
Dependent Claim 56 words
The glass ceramic composition of claim 1 in which the borosilicate glass has the composition: 0-3 wt. % alumina, 20-30 wt. % B 2 O 3 , 0-3 wt. % CaO, 0-3 wt. % K 2 O, 0-3 wt. % Li 2 O, 0-3 wt. % Na 2 O, and 60-80 wt. % SiO 2 .
Claim 4
Dependent Claim 25 words
The glass ceramic composition of claim 1 wherein the formed ceramic dielectric body has a thermal expansion coefficient in the range of about 2.5-3.5 ppm/°C.
Claim 5
Dependent Claim 21 words
The glass ceramic composition of claim 1 in which the mixture of finely divided particles is dispersed in an organic medium.
Claim 6
Dependent Claim 23 words
The glass ceramic composition of claim 4 in which the organic medium is comprised of a polymeric binder dissolved in an organic solvent.
Claim 7
Dependent Claim 23 words
The glass ceramic composition of claim 5 in which the organic solvent is a volatile solvent and the dispersion is of castable consistency.
Claim 8
Dependent Claim 88 words
A castable glass-ceramic composition for forming a glass-ceramic dielectric body having a dielectric constant of less than about 4.5, a thermal expansion coefficient of less than about 4.0 ppm/°C., said composition consisting essentially of: (a) 70-85 wt. % of a mixture consisting essentially of finely divided particles of 40-50 volume percent borosilicate glass containing 20-35 wt. % boron oxide and 60-75 wt. % silicon oxide and 50-60 volume percent cordierite; (b) 15-30 wt. % of an organic medium comprised of a polymeric binder dissolved in an organic solvent.
Claim 9
Dependent Claim 88 words
A castable glass-ceramic composition for forming a glass-ceramic dielectric body having a dielectric constant of less than about 4.5, a thermal expansion coefficient of less than about 4.0 ppm/°C., said composition consisting essentially of: (a) 70-85 wt. % of a mixture consisting essentially of finely divided particles of 40-50 volume percent borosilicate glass containing 20-35 wt. % boron oxide and 60-75 wt. % silicon oxide and 50-60 volume percent cordierite; (b) 15-30 wt. % of an organic medium comprised of a polymeric binder dissolved in an organic solvent.
Claim 10
Dependent Claim 82 words
A glass-ceramic composition for forming a glass-ceramic dielectric body having a dielectric constant of less than about 4.5 and a sintered density greater than 95% of theoretical density, said composition consisting essentially of a mixture of finely divided particles of less than about 70 μm: (a) 35-35 volume percent borosilicate glass containing 20-35 wt. % boron oxide and 60-75 wt. % silicon oxide; and (b) 55-65 volume percent cordierite, the particle size ratio of (b) to (a) being greater than about eleven.
Claim 11
Dependent Claim 82 words
A glass-ceramic composition for forming a glass-ceramic dielectric body having a dielectric constant of less than about 4.5 and a sintered density greater than 95% of theoretical density, said composition consisting essentially of a mixture of finely divided particles of less than about 70 μm: (a) 35-35 volume percent borosilicate glass containing 20-35 wt. % boron oxide and 60-75 wt. % silicon oxide; and (b) 55-65 volume percent cordierite, the particle size ratio of (b) to (a) being greater than about eleven.
Claim 12
Dependent Claim 56 words
The glass ceramic composition of claim 8 in which the borosilicate glass has the composition: 0--3 wt. % alumina, 20-30 wt. % B 2 O 3 , 0-3 wt. % CaO, 0-3 wt % K 2 O, 0-3 wt. % Li 2 O, 0.-3 wt. % Na 2 O, and 60-80 wt. % SiO 2 .
Claim 13
Dependent Claim 82 words
A glass-ceramic composition for forming a glass-ceramic dielectric body having a dielectric constant of less than about 4.5 and a sintered density greater than 95% of theoretical density, said composition consisting essentially of a mixture of finely divided particles of less than about 70 μm: (a) 45-55 volume percent borosilicate glass containing 20-35 wt. % boron oxide and 60-75 wt. % silicon oxide; and (b) 45-55 volume percent cordierite, the particle size ratio of (b) to (a) being greater than about four.
Claim 14
Dependent Claim 82 words
A glass-ceramic composition for forming a glass-ceramic dielectric body having a dielectric constant of less than about 4.5 and a sintered density greater than 95% of theoretical density, said composition consisting essentially of a mixture of finely divided particles of less than about 70 μm: (a) 45-55 volume percent borosilicate glass containing 20-35 wt. % boron oxide and 60-75 wt. % silicon oxide; and (b) 45-55 volume percent cordierite, the particle size ratio of (b) to (a) being greater than about four.
Claim 15
Dependent Claim 56 words
The glass ceramic composition of claim 10 in which the borosilicate glass has the composition: 0-3 wt. % alumina, 20-30 wt. % B 2 O 3 , 0-3 wt. % CaO, 0-3 wt. % K 2 O, 0-3 wt. % Li 2 O, 0-3 wt. % Na 2 O, and 60-80 wt. % SiO 2 .
Claim 16
Dependent Claim 20 words
The glass-ceramic composition of claim 1 in which said borosilicate glass contains less than about 3 wt. % alkali oxides.
Claim 17
Dependent Claim 19 words
The glass-ceramic composition of claim 1 in which said glass-ceramic composition has a dielectric loss of less than 0.3.
Claim 18
Dependent Claim 78 words
A glass-ceramic composition for forming a glass-ceramic dielectric body having a dielectric constant of less than about 4.5, a firing temperature of less than about 950° C. and a sintered density of greater than 95% theoretical density, said composition formed from a mixture consisting essentially of: (a) 40-50 volume percent borosilicate glass containing 20-35 wt. % boron oxide, 60-75 wt. % silicon oxide and less than about 3 wt. % alkali oxides; and (b) 50-60 volume percent cordierite.
Claim 19
Dependent Claim 78 words
A glass-ceramic composition for forming a glass-ceramic dielectric body having a dielectric constant of less than about 4.5, a firing temperature of less than about 950° C. and a sintered density of greater than 95% theoretical density, said composition formed from a mixture consisting essentially of: (a) 40-50 volume percent borosilicate glass containing 20-35 wt. % boron oxide, 60-75 wt. % silicon oxide and less than about 3 wt. % alkali oxides; and (b) 50-60 volume percent cordierite.
Claim 20
Dependent Claim 18 words
The glass-ceramic composition of claim 14 in which said glass-ceramic has a dielectric loss of less than 0.3.
Claim 21
Dependent Claim 21 words
The glass-ceramic composition of claim 14 in which said glass-ceramic has a thermal expansion coefficient of less than about 4.0 ppm/°C.
Claim 22
Dependent Claim 86 words
A glass-ceramic composition for forming a glass-ceramic dielectric body having a dielectric constant of less than about 4.5, a dielectric loss of less than 0.3, a firing temperature of less than about 950° C. and a sintered density of greater than 95% theoretical density, said composition formed from a mixture consisting essentially of: (a) 40-50 volume percent borosilicate glass containing 20-35 wt. % boron oxide and 60-75 wt. % silicon oxide and less than about 3 wt. % alkali oxides; and (b) 50-60 volume percent cordierite.
Claim 23
Dependent Claim 86 words
A glass-ceramic composition for forming a glass-ceramic dielectric body having a dielectric constant of less than about 4.5, a dielectric loss of less than 0.3, a firing temperature of less than about 950° C. and a sintered density of greater than 95% theoretical density, said composition formed from a mixture consisting essentially of: (a) 40-50 volume percent borosilicate glass containing 20-35 wt. % boron oxide and 60-75 wt. % silicon oxide and less than about 3 wt. % alkali oxides; and (b) 50-60 volume percent cordierite.
Claim 24
Dependent Claim 21 words
The glass-ceramic composition of claim 17 in which said glass-ceramic has a thermal expansion coefficient of less than about 4.0 ppm/°C.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-04-26 1996-10-26 1997-04-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-04-26 2000-10-26 2001-04-27 $3760.00 Window Closed / Lapsed
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