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US5188489A
Expired / Lapsed
US
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Coated cutting insert
Assignee: Kennametal PC Inc
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Filing: 1991-05-31
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Granted: 1993-02-23
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Expires: 2011-05-31
Abstract
Abstract A coated indexable cutting insert for wet and dry milling of cast irons is provided. The substrate of the insert is composed of a cemented tungsten carbide based composition containing about 5.7 to about 6.4 weight percent cobalt and about 2.9 to about 3.6 weight percent tantalum. The coating includes two coatings of differing composition. The first coating is selected from titanium carbide, titanium carbonitride, and titanium nitride. The second coating is alumina.
Inventors
- 👤 Anakkavur T. Santhanam
- 👤 Rajendra V. Godse
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-08 10:39
CPC Classifications
B; B23; B23C; B23C5/00; B23C5/16; B23C5/20; B23C5/202; C; C23; C23C; C23C30/00; C23C30/005; B23C2200/00; B23C2200/20; B23C2200/201; B23C2200/205; Y; Y10; Y10T; Y10T407/00; Y10T407/27
Claims Analysis
Total Claims: 25
Claim 1
Independent Claim
123 words
A cutting insert for wet and dry milling of cast irons, comprising: a flank face; a rake face; a cutting edge at the juncture of said rake and said flank faces, for said wet and dry milling of cast irons; a substrate and a coating, wherein said coating is adherently bonded to said substrate; a cemented tungsten carbide based composition forming said substrate; said cemented tungsten carbide based composition having about 5.7 to about 6.4 weight percent (w/o) cobalt, about 2.9 to about 3.6 w/o tantalum, wherein tantalum is present as a tantalum-tungsten carbide; said coating having a first coating of titanium carbonitride; a second coating of alumina; and wherein the total average thickness of the coating is about 2 to 5 μm.
Claim 2
Dependent Claim
123 words
A cutting insert for wet and dry milling of cast irons, comprising: a flank face; a rake face; a cutting edge at the juncture of said rake and said flank faces, for said wet and dry milling of cast irons; a substrate and a coating, wherein said coating is adherently bonded to said substrate; a cemented tungsten carbide based composition forming said substrate; said cemented tungsten carbide based composition having about 5.7 to about 6.4 weight percent (w/o) cobalt, about 2.9 to about 3.6 w/o tantalum, wherein tantalum is present as a tantalum-tungsten carbide; said coating having a first coating of titanium carbonitride; a second coating of alumina; and wherein the total average thickness of the coating is about 2 to 5 μm.
Claim 3
Dependent Claim
21 words
The cutting insert according to claim 1 wherein said titanium carbonitride has an average thickness between about 1 and 3 μm.
Claim 4
Dependent Claim
20 words
The cutting insert according to claim 2 wherein said alumina has an average thickness between about 0.5 and 2 μm.
Claim 5
Dependent Claim
43 words
The cutting insert according to claim 1 wherein said coating consists of: said first coating of said titanium carbonitride adjacent to and adherently bonded to said substrate; and said second coating of said alumina adjacent to and adherently bonded to said first coating.
Claim 6
Dependent Claim
22 words
The cutting insert according to claim 1 wherein said substrate has a magnetic coercive force between about 190 and about 250 Oersted.
Claim 7
Dependent Claim
22 words
The cutting insert according to claim 1 wherein said substrate has a magnetic saturation value of about 80 to about 92 percent.
Claim 8
Dependent Claim
23 words
The cutting insert according to claim 1 wherein said substrate has a magnetic saturation value of about 80 to less than 90 percent.
Claim 9
Dependent Claim
22 words
The cutting insert according to claim 1 wherein said substrate has a magnetic saturation value of 80 to less than 88 percent.
Claim 10
Dependent Claim
21 words
The cutting insert according to claim 1 wherein said substrate has a magnetic saturation value of about 80 to 87 percent.
Claim 11
Dependent Claim
129 words
A cutting insert for wet and dry milling of cast irons, comprising: a flank face; a rake face; a cutting edge at the juncture of said rake and said flank faces, for said wet and dry milling of cast irons; a substrate and a coating wherein said coating is adherently bonded to said substrate; a cemented tungsten carbide based composition forming said substrate; said cemented tungsten carbide based composition having about 5.7 to about 6.4 w/o cobalt, about 2.9 to about 3.6 w/o tantalum, wherein tantalum is present as tantalum tungsten carbide; said coating having a first coating of titanium carbide having a thickness of about 1 to about 3 μm; and a second coating of alumina; wherein the overall coating thickness is about 2 to about 5 μm.
Claim 12
Dependent Claim
129 words
A cutting insert for wet and dry milling of cast irons, comprising: a flank face; a rake face; a cutting edge at the juncture of said rake and said flank faces, for said wet and dry milling of cast irons; a substrate and a coating wherein said coating is adherently bonded to said substrate; a cemented tungsten carbide based composition forming said substrate; said cemented tungsten carbide based composition having about 5.7 to about 6.4 w/o cobalt, about 2.9 to about 3.6 w/o tantalum, wherein tantalum is present as tantalum tungsten carbide; said coating having a first coating of titanium carbide having a thickness of about 1 to about 3 μm; and a second coating of alumina; wherein the overall coating thickness is about 2 to about 5 μm.
Claim 13
Dependent Claim
43 words
The cutting insert according to claim 10 wherein said coating consists of: said first coating of said titanium carbide adjacent to and adherently bonded to said substrate; and said second coating of said alumina adjacent to and adherently bonded to said first coating.
Claim 14
Dependent Claim
22 words
The cutting insert according to claim 10 wherein said substrate has a magnetic coercive force between about 190 to about 250 Oersted.
Claim 15
Dependent Claim
22 words
The cutting insert according to claim 10 wherein said substrate has a magnetic saturation value of about 80 to about 92 percent.
Claim 16
Dependent Claim
21 words
The cutting insert according to claim 10 wherein said substrate has a magnetic saturation value of about 80 to 87 percent.
Claim 17
Dependent Claim
213 words
A cutting insert for wet and dry milling of cast irons, comprising: a flank face; a rake face; a cutting edge at the juncture of said rake and flank faces, for said wet and dry milling of cast irons; a substrate and a coating wherein, said coating is adherently bonded to said substrate; a cemented tungsten carbide based composition forming said substrate; said cemented tungsten carbide based composition consistently essentially of about 5.7 to about 6.4 weight percent (w/o) cobalt, about 2.9 to about 3.6 w/o tantalum, wherein tantalum is present as tantalum-tungsten carbide; less than about 0.5 w/o titanium, and less than about 0.3 w/o niobium; and said substrate is characterized by a hardness of about 91.6 to about 92.2 Rockwell A, a magnetic coercive force between about 190 to about 250 Oersted, and a magnetic saturation value between about 80 to about 92 percent; said coating consisting essentially of a first coating of titanium carbonitride adjacent to and adherently bonded to said substrate and having an average thickness between about 1 and 3 μm, a second coating of alumina adherently bonded to said first coating, and having an average thickness between about 0.5 and 2 μm; and wherein said coating has a total average thickness of about 2 to 5 μm.
Claim 18
Dependent Claim
213 words
A cutting insert for wet and dry milling of cast irons, comprising: a flank face; a rake face; a cutting edge at the juncture of said rake and flank faces, for said wet and dry milling of cast irons; a substrate and a coating wherein, said coating is adherently bonded to said substrate; a cemented tungsten carbide based composition forming said substrate; said cemented tungsten carbide based composition consistently essentially of about 5.7 to about 6.4 weight percent (w/o) cobalt, about 2.9 to about 3.6 w/o tantalum, wherein tantalum is present as tantalum-tungsten carbide; less than about 0.5 w/o titanium, and less than about 0.3 w/o niobium; and said substrate is characterized by a hardness of about 91.6 to about 92.2 Rockwell A, a magnetic coercive force between about 190 to about 250 Oersted, and a magnetic saturation value between about 80 to about 92 percent; said coating consisting essentially of a first coating of titanium carbonitride adjacent to and adherently bonded to said substrate and having an average thickness between about 1 and 3 μm, a second coating of alumina adherently bonded to said first coating, and having an average thickness between about 0.5 and 2 μm; and wherein said coating has a total average thickness of about 2 to 5 μm.
Claim 19
Dependent Claim
20 words
The cutting insert according to claim 15 where said magnetic saturation value is about 80 to less than 90 percent.
Claim 20
Dependent Claim
19 words
The cutting insert according to claim 15 wherein said magnetic saturation value is 80 to less than 88 percent.
Claim 21
Dependent Claim
18 words
The cutting insert according to claim 11 wherein said magnetic saturation value is about 80 to 87 percent.
Claim 22
Dependent Claim
127 words
A cutting insert for wet and dry milling of cast irons, comprising: a flank face; a rake face; a cutting edge at the juncture of said rake and said flank faces, for said wet and dry milling of cast irons; a substrate and a coating, wherein said coating is adherently bonded to said substrate; a cemented tungsten carbide based composition forming said substrate; said cemented tungsten carbide based composition having about 5.7 to about 6.4 weight percent (w/o) cobalt, about 2.9 to about 3.6 w/o tantalum, wherein tantalum is present as tantalum tungsten carbide; said coating having a first CVD coating of titanium carbonitride; a second CVD coating of alumina; and wherein said substrate has a magnetic saturation value of about 80 to less than 90 percent.
Claim 23
Dependent Claim
127 words
A cutting insert for wet and dry milling of cast irons, comprising: a flank face; a rake face; a cutting edge at the juncture of said rake and said flank faces, for said wet and dry milling of cast irons; a substrate and a coating, wherein said coating is adherently bonded to said substrate; a cemented tungsten carbide based composition forming said substrate; said cemented tungsten carbide based composition having about 5.7 to about 6.4 weight percent (w/o) cobalt, about 2.9 to about 3.6 w/o tantalum, wherein tantalum is present as tantalum tungsten carbide; said coating having a first CVD coating of titanium carbonitride; a second CVD coating of alumina; and wherein said substrate has a magnetic saturation value of about 80 to less than 90 percent.
Claim 24
Dependent Claim
20 words
The cutting insert according to claim 19 wherein said magnetic saturation value is about 80 to less than 88 percent.
Claim 25
Dependent Claim
18 words
The cutting insert according to claim 19 wherein said magnetic saturation value is about 80 to 87 percent.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1996-02-23 | 1996-08-24 | 1997-02-23 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 2000-02-23 | 2000-08-24 | 2001-02-23 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2004-02-23 | 2004-08-24 | 2005-02-23 | $7700.00 | Window Closed / Lapsed |