Machine with removable unit having two element electrical connection

Claim 2

A machine for performing at least one function comprising a main frame and at least one unit insertable into and removable from said main frame for cooperative association therewith in producing, said at least one function, said main frame and said removable unit having at least one electrical connection to conduct electric current therebetween comprising two electrical contacting elements, one on each of said main frame and said removable unit, a first contacting element comprising a plurality of resiliently flexible conductive carbonized polyacrylonitride fibers arranged in a brush-like configuration and the second element comprising a substantially continuous conductive contact surface for electrical contact with said brush each of said contacting elements being connected to an electrical component.

Claim 3

The machine of claim 1 wherein the area of one of said contact elements is substantially greater than the cross-sectional area of the other of said contact elements.

Claim 4

The machine of claim 2 wherein the area of said contact surface is substantially greater than the cross sectional area of said brush.

Claim 5

The machine of claim 1 including a support holder for said fibers to support them such that they are oriented and extend in a uniform direction so that the distal ends of the fibers are in electrical contact with said contact surface.

Claim 6

The machine of claim 4 including a conductive adhesive to hold said fibers in said support holder.

Claim 7

The machine of claim 1 wherein said contact surface is planar.

Claim 8

The machine of claim 1 wherein said contact surface is a metal.

Claim 9

The machine of claim 1 wherein said fibers are stainless steel.

Claim 10

The machine of claim 1 wherein said fibers have a diameter of from about 5 micrometers to about 50 micrometers.

Claim 11

The machine of claim 9 wherein said fibers have a diameter of from about 7 to 10 micrometers.

Claim 12

The machine of claim 1 wherein said fibers have an electrical resistivity of from about 10 -5 to about 10 6 ohm-cm.

Claim 13

The machine of claim 11 wherein said fibers have an electrical resistivity of from about 10 -5 to about 10 -3 ohm cm.

Claim 14

The machine of claim 1 wherein said unit includes an imaging member and means to charge said imaging member.

Claim 15

The machine of claim 13 wherein said unit further includes a cleaner to remove residual toner from said imaging member.

Claim 16

The machine of claim 1 wherein said conductive contact surface is on a circuit board.

Claim 17

The machine of claim 1 wherein said brush contacting element is on said removable unit.

Claim 18

The machine of claim 1 wherein said brush contacting element is on said main frame.

Claim 19

The machine of claim 1 wherein said electrical connection is made in a direction parallel to the direction of insertion of said unit into said main frame.

Claim 20

The machine of claim 1 wherein said electrical connection is made in a direction perpendicular to the direction of insertion of said unit into said main frame.

Claim 21

The machine of claim 5 wherein said support holder is a terminal having a wire crimp feature which is crimped to the wire.

Claim 22

The machine of claim 1 wherein said contact surface is a conductive pattern on an insulator.

Claim 23

The machine of claim 1, wherein the fibers are present in said brush to provide from about 5×10 4 to about 2.5×10 5 contacts per square centimeter.

Claim 24

A machine for performing at least one function comprising a main frame and at least one unit insertable into and removable from said main frame for cooperative association therewith in producing said at least one function, said main frame and said removable unit having at least one electrical connection to conduct electric current therebetween comprising two electrical contacting elements, one on each of said main frame and said removable unit, a first contacting element comprisng a plurality of resiliently flexible conductive fibers arranged in a brush-like configuration and the second element comprising a substantially continuous conductive contact surface for electrical contact with said brush each of said contacting elements being connected to an electrical component, said contact surface comprising a pultruded composite member comprising a plurality of small diameter conductive fibers in a polymer matrix said plurality of fibers being oriented in said matrix in a direction substantially parallel to the axial direction of said member and being continuous from one end of said member to the other to provide a plurality of potential electrical contacts to each end of said member.

Claim 25

A machine for performing at least one function comprising a main frame and at least one unit insertable into and removable from said main frame for cooperative association therewith in producing said at least one function, said main frame and said removable unit having at least one electrical connection to conduct electric current therebetween comprising two electrical contacting elements, one on each of said main frame and said removable unit, a first contacting element comprisng a plurality of resiliently flexible conductive fibers arranged in a brush-like configuration and the second element comprising a substantially continuous conductive contact surface for electrical contact with said brush each of said contacting elements being connected to an electrical component, said contact surface comprising a pultruded composite member comprising a plurality of small diameter conductive fibers in a polymer matrix said plurality of fibers being oriented in said matrix in a direction substantially parallel to the axial direction of said member and being continuous from one end of said member to the other to provide a plurality of potential electrical contacts to each end of said member.

Claim 26

The machine of claim 23 wherein the area of one of said elements is substantially greater than the cross-sectional area of the other of said contact elements.

Claim 27

The machine of claim 23 including a support holder for said fibers to support them such that they are oriented and extend in a uniform direction so that the distal ends of the fibers are in electrical contact with said contact surface.

Claim 28

The machine of claim 25 including a conductive adhesive to hold said fibers in said support holder.

Claim 29

The machine of claim 24 wherein the area of said contact surface is substantially greater than the cross sectional area of said brush.

Claim 30

The machine of claim 23 wherein said contact surface is planar.

Claim 31

The machine of claim 23 wherein said contact surface is a metal.

Claim 32

The machine of claim 23 wherein said fibers are stainless steel.

Claim 33

The machine of claim 23 wherein said fibers are carbon fibers.

Claim 34

The machine of claim 23 wherein said carbon fibers are carbonized polyacrylonitrile fibers.

Claim 35

The machine of claim 23 wherein said fibers have a diameter of from about 5 mircrometers to about 50 micrometers.

Claim 36

The machine of claim 33 wherein said fibers have a diameter of from about 7 to 10 micrometers.

Claim 37

The machine of claim 23 wherein said fibers have a electrical resistivity of from about 10 -5 to about 10 6 ohm.

Claim 38

The machine of claim 35 wherein said fibers have an electrical resistivity of from about 10 -5 to about 10 -3 ohm-cm.

Claim 39

The machine of claim 23 wherein said brush contacting element is on said removable unit.

Claim 40

The machine of claim 23 wherein said brush contacting element is on said main frame.

Claim 41

The machine of claim 23 wherein said electrical connection in made is a direction parallel to the direction of insertion of said unit into said main frame.

Claim 42

The machine of claim 23 wherein said electrical connection is made in a direction perpendicular to the direction of insertion of said unit into said main frame.

Claim 43

The machine of claim 25 wherein said support holder is a terminal having a wire crimp feature which is crimped to the wire.

Claim 44

The machine of claim 23 wherein said contact surface is a conduction pattern on an insulator.

Claim 45

The machine of claim 23 where the fibers are present in said brush to provide from about 5×10 4 to about 2.5×10 5 contacts per square centimeter.