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US5162278A Expired / Lapsed US ⏱️ 0.0 years remaining

Non-bridged syndiospecific metallocene catalysts and polymerization process

Assignee: Fina Technology Inc
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Filing: 1989-10-10
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Granted: 1992-11-10
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Expires: 2009-10-10
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Abstract

Abstract Syndiospecific catalysts and processes for the syndiotactic propagation of a polymer chain derived from an ethylenically unsaturated monomer which contains 3 or more carbon atoms or is substituted vinyl compound. The catalysts comprise unbalanced stereorigid metallocenes in which a structural bridge is not required for stereorigidity. The ring structures of the metallocene catalyst are substituted cyclopentadienyl rings, which are sterically different from one another. The substituent groups on the cyclopentadienyl rings impart stereorigidity to the catalyst by virtue of a sterically hindered relationship between the rings sufficient to prevent rotation of the rings, or by virtue of the cyclopentadienyl groups being at a low kinetic energy state induced by the substituents to prevent rotation of the rings about their coordination axes at the temperature of the catalyst. The catalyst is contacted with a C3+ alpha olefin or other ethylenically unsaturated compound in a polymerization reaction zone and maintained in contact with the catalyst in the reaction zone under polymerization conditions to produce a syndiotactic polymer.

Inventors

  • 👤 Abbas Razavi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 20:34
CPC Classifications
C; C08; C08F; C08F110/00; C08F110/04; C08F110/06; C07; C07F; C07F17/00; C08F10/00; C08F4/00; C08F4/42; C08F4/44; C08F4/60; C08F4/62; C08F4/639; C08F4/63912; C08F4/6392; C08F4/63922; C08F4/63927; C08F4/64; C08F4/659; C08F4/65912; C08F4/6592; C08F4/65922; C08F4/65925; Y; Y10; Y10S; Y10S526/00; Y10S526/943

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 101 words
A catalyst for use in the syndiotactic propagation of a polymer chain comprising an unbalanced stereorigid metallocene characterized by a metallocene ligand having sterically dissimilar ring structures joined to a coordinating transition metal atom, each of said ring structures being a substituted cyclopentadienyl group and one said ring structures being a substituted cyclopentadienyl group which is sterically different from the other of said cyclopentadienyl groups, and each said ring structures being in a stereorigid relationship relative to said coordinating metal atom to prevent rotation of said ring structure, said stereorigid relationship being imparted by the substituent groups on said ring structure.
Claim 2
Dependent Claim 101 words
A catalyst for use in the syndiotactic propagation of a polymer chain comprising an unbalanced stereorigid metallocene characterized by a metallocene ligand having sterically dissimilar ring structures joined to a coordinating transition metal atom, each of said ring structures being a substituted cyclopentadienyl group and one said ring structures being a substituted cyclopentadienyl group which is sterically different from the other of said cyclopentadienyl groups, and each said ring structures being in a stereorigid relationship relative to said coordinating metal atom to prevent rotation of said ring structure, said stereorigid relationship being imparted by the substituent groups on said ring structure.
Claim 3
Dependent Claim 23 words
The catalyst of claim 1, wherein said transition metal is a group 4 or group 5 metal from the Periodic Table of Elements.
Claim 4
Dependent Claim 14 words
The catalyst of claim 2, wherein said transition metal is titanium, zirconium, or hafnium.
Claim 5
Dependent Claim 26 words
The catalyst of claim 1, wherein the substituent groups of said ring structures impart stereorigidity by means of a sterically hindered relationship between said ring structures.
Claim 6
Dependent Claim 47 words
The catalyst of claim 1 wherein the substituent groups of said ring structures are sufficiently bulky to induce low kinetic energy states to said ring structures so as to prevent rotation of said rings about their coordination axes at a temperature which is less than -20° C.
Claim 7
Dependent Claim 23 words
The catalyst of claim 1 wherein said catalyst comprises an unbalanced metallocene cation and a stable noncoordinating counter anion for said metallocene cation.
Claim 8
Dependent Claim 15 words
The catalyst of claim 1 in which said unbalanced stereorigid metallocene is a neutral metallocene.
Claim 9
Dependent Claim 186 words
The catalyst of claim 1 characterized by the formula: (CpZx)(CpZ'y)MeQk or (CpTx)(CpT'y)MeQk Wherein: Cp is a cyclopentadienyl ring; each Z and T is the same or different and is a hydrocarbyl radical having from 1-20 carbon atoms; each Z' and T' is the same or different and is a hydrocarhyl radical having from 1-20 carbon 20 atoms and selected such that CpZx is a sterically different ring than CpZ'y and is in a sterically hindered relationship relative to CpZ'y sufficient to prevent rotation of said rings and impart stereorigidity to said catalyst; and CpTx and CpT'y are sterically different rings and are both at sufficiently low kinetic energy states induced by the substituent groups T and T' so as to prevent rotation of said rings about their coordination axes at a temperature which is less than -20' C.; Me is a Group 4, 5, or 6 metal from the Periodic Table of Elements; each Q is a hydrocarbyl group having from 1-20 carbon atoms or is a halogen; x is from 1 to 5; y is from 1 to 5; k is from 0 to 3.
Claim 10
Dependent Claim 18 words
The catalyst of claim 8, wherein Me is titanium, zirconium or hafnium and K is 1 or 2.
Claim 11
Dependent Claim 17 words
The catalyst of claim 9, wherein each Q is a halogen or a methyl or ethyl group.
Claim 12
Dependent Claim 14 words
The catalyst of claim 10, wherein each Q is a methyl group or chlorine.
Claim 13
Dependent Claim 11 words
The catalyst of claim 8 characterized by the formula: (CpZx) (CpZ'y)MeQk.
Claim 14
Dependent Claim 16 words
The catalyst of claim 12, wherein x is 2 or 3 and y is from 3-5.
Claim 15
Dependent Claim 19 words
The catalyst of claim 13, wherein Z and Z' are alkyl or alkylsilanyl groups containing from 1-8 carbon atoms.
Claim 16
Dependent Claim 45 words
The catalyst of claim 8, characterized by the formula: [(CpZx)(CpZ'y)MeQk]+P- or [(CpTx)(CpT'y)MeQk]+P- wherein: Cp, Z, Z', T, T', x, y, Me, and Q are the same as specified in claim 8, K is from 0 to 2; and P is a stable noncoordinating counter anion.
Claim 17
Dependent Claim 17 words
The catalyst of claim 15, wherein Q is a titanium, zirconium, or hafnium and K is 1.
Claim 18
Dependent Claim 16 words
The catalyst of claim 16, wherein Q is a halogen or a methyl or ethyl group.
Claim 19
Dependent Claim 13 words
The catalyst of claim 17, wherein Q is a methyl group or chlorine.

References Cited (Backward Citations)

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US3364180A Cited
US3305538A Cited
US4658078A Cited
EP0277004A1 Cited
EP0277003A1 Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1995-11-10 1996-05-11 1996-11-10 $2000.00 Window Closed / Lapsed
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