Under-the-hub disk drive spin motor

Claim 2

An under-the-hub spin motor for rotating a disk in a disk drive having a base plate, the disk including a mounting hole having a first diameter, comprising: a shaft having a first and second portions, and an axis, said first portion of said shaft being supported by the base plate; first and second bearings provided at respective first and second positions relative to said axis at first and second ends of said second portion of said shaft, said bearings spaced apart by a third portion occupying a third position, between said first and second positions, relative to said axis; a hub, rotatably supported on said shaft by said first and second bearings, said hub having a disk support surface which is substantially perpendicular to the axis of said shaft for supporting the disk; a stator assembly provided on said base plate and positioned at a position relative to the axis of the shaft outside of an axial region which includes said first, second, and third positions; and a rotor mounted on said hub so that said rotor is concentric with said stator, said stator and said rotor defining a gap therebetween, the position of said gap defining a diameter greater than the first diameter of the mounting hole of the disk.

Claim 3

An under-the-hub spin motor for rotating a disk in a disk drive having a base plate, said base plate having a top and bottom, the disk including a mounting hole having a first diameter, comprising: a shaft having a first and second portions and an axis, said first portion of said shaft being supported by the base plate, said first portion of said shaft having a first diameter and said second portion of said shaft having a second diameter, said second diameter being less than said first diameter; first and second bearings provided at respective, adjacent first and second positions on said second portion of said shaft, said bearings being separated by a spacer, said spacer provided at a third position relative to said shaft; a hub, rotatably supported on said shaft by said first and second bearings, said hub having a disk support surface substantially perpendicular to the axis of said shaft for supporting the disk; a stator assembly provided on the top of said base plate and positioned at a fourth position relative to said shaft nonoverlapping said first, second and third positions, wherein said base plate defines a plane substantially perpendicular to said axis and said stator is positioned below said plane; and a rotor mounted on said hub so that said rotor is concentric with said stator, said stator and said rotor defining a gap therebetween, the position of said gap defining a diameter greater than the first diameter of the mounting hole of the disk.

Claim 4

An under-the-hub spin motor for rotating a disk in a disk drive having a base plate, said base plate having a top and bottom, the disk including a mounting hole having a first diameter, comprising: a shaft having a first and second portions and an axis, said first portion of said shaft being supported by the base plate, said first portion of said shaft having a first diameter and said second portion of said shaft having a second diameter, said second diameter being less than said first diameter; first and second bearings provided at respective, adjacent first and second positions on said second portion of said shaft, said bearings being separated by a spacer, said spacer provided at a third position relative to said shaft; a hub, rotatably supported on said shaft by said first and second bearings, said hub having a disk support surface substantially perpendicular to the axis of said shaft for supporting the disk; a stator assembly provided on the top of said base plate and positioned at a fourth position relative to said shaft nonoverlapping said first, second and third positions, wherein said base plate defines a plane substantially perpendicular to said axis and said stator is positioned below said plane; and a rotor mounted on said hub so that said rotor is concentric with said stator, said stator and said rotor defining a gap therebetween, the position of said gap defining a diameter greater than the first diameter of the mounting hole of the disk.

Claim 5

An under-the-hub spin motor for rotating a disk in a disk drive having a base plate, the base plate defining a plane and including a recessed portion, the disk including a mounting hole having a first diameter, comprising: a shaft having a first and second portions and an axis, said first portion of said shaft having a diameter and being mounted in said recessed portion of the base plate, said second portion of said shaft having a diameter less than the diameter of said first portion; first and second bearings provided at respective first and second positions on said second portion of said shaft above the plane defined by the base plate; a hub, rotatably supported on said shaft by said first and second bearings, said hub including a bearing contact surface having a second diameter and a disk support surface which is substantially perpendicular to the axis of said shaft for supporting the disk; a stator provided in said recessed portion, said stator including a stator lamination having a third diameter greater than the first diameter, said stator being positioned at a third position relative to the axis of the shaft non-overlapping the axial region which includes the positions of said first and second bearings such that said stator is below the plane defined by the base plate; and a rotor mounted on said hub, at least a portion of said rotor being cantilevered outside of the axial region between the positions of said first and second bearings.

Claim 6

An under-the-hub spin motor for rotating a disk in a disk drive having a base plate, the base plate defining a plane and including a recessed portion, the disk including a mounting hole having a first diameter, comprising: a shaft having a first and second portions and an axis, said first portion of said shaft having a diameter and being mounted in said recessed portion of the base plate, said second portion of said shaft having a diameter less than the diameter of said first portion; first and second bearings provided at respective first and second positions on said second portion of said shaft above the plane defined by the base plate; a hub, rotatably supported on said shaft by said first and second bearings, said hub including a bearing contact surface having a second diameter and a disk support surface which is substantially perpendicular to the axis of said shaft for supporting the disk; a stator provided in said recessed portion, said stator including a stator lamination having a third diameter greater than the first diameter, said stator being positioned at a third position relative to the axis of the shaft non-overlapping the axial region which includes the positions of said first and second bearings such that said stator is below the plane defined by the base plate; and a rotor mounted on said hub, at least a portion of said rotor being cantilevered outside of the axial region between the positions of said first and second bearings.

Claim 7

A spin motor according to claim 3, wherein said rotor comprises a multi-pole magnetic ring provided on said hub and concentric with said stator.

Claim 8

A spin motor according to claim 4, wherein said first and second bearings are preloaded.

Claim 9

A spin motor for rotating a disk in a disk drive including a base plate having a top and a bottom, the disk including a mounting hole having a first diameter, comprising: a shaft having a first and second portions and an axis, said first portion of said shaft being mounted directly into a portion of the base plate and having a first diameter, said second portion of said shaft having first and second ends in the axial direction and a diameter less than said first diameter; first and second bearings provided, respectively, at said first and second ends of said second portion of said shaft; a hub, rotatably supported on said shaft by said first and second bearings, said hub having a center of mass located at a point on the axis of said shaft between the positions of said first and second bearings, a cylindrical bearing contact surface having a second diameter, and a disk support surface which is substantially perpendicular to the axis of said shaft for supporting the disk; a stator provided on the base plate so that a portion of said stator is concentric with said first portion of said shaft and positioned below a plane, said plane being normal to said axis and defined by the top base plate, said stator including a lamination having a third diameter greater than the first diameter; and a rotor mounted on said hub, so that a portion of said rotor is cantilevered with respect to said bearings and concentric with said first portion of said shaft.

Claim 10

A spin motor for rotating a disk in a disk drive including a base plate having a top and a bottom, the disk including a mounting hole having a first diameter, comprising: a shaft having a first and second portions and an axis, said first portion of said shaft being mounted directly into a portion of the base plate and having a first diameter, said second portion of said shaft having first and second ends in the axial direction and a diameter less than said first diameter; first and second bearings provided, respectively, at said first and second ends of said second portion of said shaft; a hub, rotatably supported on said shaft by said first and second bearings, said hub having a center of mass located at a point on the axis of said shaft between the positions of said first and second bearings, a cylindrical bearing contact surface having a second diameter, and a disk support surface which is substantially perpendicular to the axis of said shaft for supporting the disk; a stator provided on the base plate so that a portion of said stator is concentric with said first portion of said shaft and positioned below a plane, said plane being normal to said axis and defined by the top base plate, said stator including a lamination having a third diameter greater than the first diameter; and a rotor mounted on said hub, so that a portion of said rotor is cantilevered with respect to said bearings and concentric with said first portion of said shaft.

Claim 11

A spin motor according to claim 6, wherein said entire rotor is cantilevered with respect to said first and second bearings and concentric with said first portion of said shaft.

Claim 12

A spin motor according to claim 7, wherein said first and second bearings are provided at respective, adjacent first and second positions.

Claim 13

A spin motor according to claim 1 wherein said base plate defines a plane substantially perpendicular to said axis and includes a recessed portion, and said stator is positioned below said plane.