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Process and catalyst for producing syndiotactic polyolefins

Assignee: Fina Technology Inc
•
Filing: 1989-10-10
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Granted: 1992-10-13
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Expires: 2009-10-10
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Abstract

Abstract Syndiospecific catalysts and processes for the syndiotactic propagation of a polymer chain derived from an ethylenically unsaturated monomer which contains 3 or more carbon atoms or is a substituted vinyl compound. The catalysts comprise an unbalanced metallocene cation, characterized by a cationic metallocene ligand having sterically dissimilar ring structures joined to a positively charged coordinating transition metal atom, and a stable noncoordinating counter anion for the metallocene cation. One of said ring structures is a substituted or unsubstituted cyclopentadienyl ring and the other of the ring structures is a substituted cyclopentadienyl group which is sterically different from the first cyclopentadienyl group. A structural bridge between cyclopentadienyl groups imparts stereorigidity to the catalyst. The catalyst is contacted with a C 3 + alpha olefin or other ethylenically unsaturated compound in a polymerization reaction zone and maintained in contact with the catalyst in the reaction zone under polymerizatio conditions to produce a syndiotactic polymer.

Inventors

  • 👤 Michael J. Elder
  • 👤 Abbas Razavi
  • 👤 John A. Ewen

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 12:05
CPC Classifications
C; C08; C08F; C08F4/00; C08F10/00; C07; C07F; C07F17/00; C08F110/00; C08F110/04; C08F110/06; C08F4/42; C08F4/44; C08F4/60; C08F4/619; C08F4/61908; C08F4/61912; C08F4/6192; C08F4/61922; C08F4/61927; C08F4/62; C08F4/64; C08F4/659; C08F4/65908; C08F4/65912; Y; Y10; Y10S; Y10S526/00; Y10S526/943

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 154 words
A metallocene catalyst for use in the syndiotactic propagation of a polymer chain comprising an unbalanced metallocene cation and a stable noncoordinating anion for said metallocene cation characterized by the formula: [R"(CpR.sub.n)(CpR'.sub.m)MeQ.sub.k ]+[P.sup.-.sub.a ] wherein: each Cp is a cyclopentadienyl ring; each R is the same or different and is a hydrocarbyl radical having 1-20 carbon atoms; each R' is the same or different and is a hydrocarbyl radical having 1-20 carbon atoms and is selected such that (CpR'm) is sterically different ring than (CpRn); R" is a structural bridge between the Cp rings imparting stereorigidity to the catalyst; Me is a group 4b, 5b or 6b metal from the Periodic Table of Elements; each Q is a hydrocarbyl radical having 1-20 carbon atoms or is a halogen; P a is a stable noncoordinating anion; n is from 0 to 4, m is from 1 to 4, and k is from 0 to 2.
Claim 2
Dependent Claim 154 words
A metallocene catalyst for use in the syndiotactic propagation of a polymer chain comprising an unbalanced metallocene cation and a stable noncoordinating anion for said metallocene cation characterized by the formula: [R"(CpR.sub.n)(CpR'.sub.m)MeQ.sub.k ]+[P.sup.-.sub.a ] wherein: each Cp is a cyclopentadienyl ring; each R is the same or different and is a hydrocarbyl radical having 1-20 carbon atoms; each R' is the same or different and is a hydrocarbyl radical having 1-20 carbon atoms and is selected such that (CpR'm) is sterically different ring than (CpRn); R" is a structural bridge between the Cp rings imparting stereorigidity to the catalyst; Me is a group 4b, 5b or 6b metal from the Periodic Table of Elements; each Q is a hydrocarbyl radical having 1-20 carbon atoms or is a halogen; P a is a stable noncoordinating anion; n is from 0 to 4, m is from 1 to 4, and k is from 0 to 2.
Claim 3
Dependent Claim 16 words
The catalyst of claim 1 wherein Me is titanium, zirconium or hafnium and K is 1.
Claim 4
Dependent Claim 21 words
The catalyst of claim 1 wherein R' m is selected such that (CpR' m ) forms a fluorenyl or indenyl radical.
Claim 5
Dependent Claim 46 words
The catalyst of claim 1 wherein R" is selected from the group consisting of an alkylene radical having 1-4 carbon atoms, a silicon hydrocarbyl radical, a germanium hydrocarbyl radical, a phosphorus hydrocarby radical, a nitrogen hydrocarbyl radical, a boron hydrocarbyl radical, and an aluminum hydrocarbyl radical.
Claim 6
Dependent Claim 18 words
The catalyst of claim 2 wherein R" is a methyl, ethyl, isopropyl, cyclopropyl, dimethylsilyl, methylene or ethylene radical.
Claim 7
Dependent Claim 11 words
The catalyst of claim 5 wherein Q is a methyl group.
Claim 8
Dependent Claim 19 words
The process of claim 6 wherein R' m is selected such that (CpR'm) forms a fluorenyl or indenyl radical.
Claim 9
Dependent Claim 12 words
The catalyst of claim 1 wherein R"(CpRn)(CpR'm) forms an isopropylidone (cyclopentadienyl-1-fluorenyl) radical.

References Cited (Backward Citations)

US3258455A Cited
US3135809A Cited
US3364180A Cited
US3305538A Cited
EP0277004A1 Cited
EP0277003A1 Cited
US4794096A Cited
US4892851A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1995-10-13 1996-04-13 1996-10-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1999-10-13 2000-04-13 2000-10-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2003-10-13 2004-04-13 2004-10-13 $7700.00 Window Closed / Lapsed

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