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US5153368A Expired / Lapsed US ⏱️ 0.0 years remaining

Filtered electrical connection assembly using potted ferrite element

Assignee: Zeneca Inc
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Filing: 1991-05-28
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Granted: 1992-10-06
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Expires: 2011-05-28
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Abstract

Abstract A filtered electrical connection assembly in an electroexplosive device uses a lossy magnetostrictive ferrite element surrounding an electrical conductor. The ferrite element is immersed in a dielectric heat transfer liquid, and an epoxy-based potting compound, used to seal the opening through which electrical wires enter the device, is maintained separate from the ferrite element so that its shrinkage during curing does not compressively load the ferrite element and thereby impair its effectiveness as an RF attenuator. The liquid transfers heat away from the ferrite element, thereby preventing its effectiveness from being degraded by high temperatures, and preventing excessive heat from being conducted toward the pyrotechnic charge, and its initiating bridge, through the electrical conductor.

Inventors

  • 👤 Homer W. Fogle, Jr.

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 13:15
CPC Classifications
F; F42; F42B; F42B3/00; F42B3/10; F42B3/18; F42B3/188

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 124 words
A filtered electrical connection assembly comprising: means providing a chamber having an opening at one end and bounded by a wall composed, at least in part, of thermally conductive material; means providing at least one electrical conductor extending through said opening; a dielectric heat transfer liquid located within said chamber; a lossy magnetostrictive ferrite element located within said chamber, immersed in said dielectric heat transfer liquid and magnetically coupled to said electrical conductor-providing means; and a potting compound located within said chamber between said dielectric heat transfer liquid and said opening, said potting compound filling the space between said electrical conductor means and said wall of the chamber to provide a seal between the dielectric heat transfer liquid and the exterior of the chamber.
Claim 2
Dependent Claim 124 words
A filtered electrical connection assembly comprising: means providing a chamber having an opening at one end and bounded by a wall composed, at least in part, of thermally conductive material; means providing at least one electrical conductor extending through said opening; a dielectric heat transfer liquid located within said chamber; a lossy magnetostrictive ferrite element located within said chamber, immersed in said dielectric heat transfer liquid and magnetically coupled to said electrical conductor-providing means; and a potting compound located within said chamber between said dielectric heat transfer liquid and said opening, said potting compound filling the space between said electrical conductor means and said wall of the chamber to provide a seal between the dielectric heat transfer liquid and the exterior of the chamber.
Claim 3
Dependent Claim 42 words
An assembly according to claim 1 in which said dielectric heat transfer liquid has a specific gravity higher than that of said potting compound when the potting compound is in the uncured state, and is chemically substantially non-reactive with said potting compound.
Claim 4
Dependent Claim 29 words
An assembly according to claim 1 in which said dielectric heat transfer liquid is substantially immiscible with the potting compound while the potting compound is in the uncured state.
Claim 5
Dependent Claim 19 words
An assembly according to claim 1 in which said dielectric heat transfer liquid is a perfluorocarbon heat transfer liquid.
Claim 6
Dependent Claim 24 words
An assembly according to claim 1 in which said dielectric heat transfer liquid is a perfluorocarbon heat transfer liquid substantially free of dissolved gas.
Claim 7
Dependent Claim 18 words
An assembly according to claim 1 in which said potting compound has a tendency to shrink upon curing.
Claim 8
Dependent Claim 15 words
An assembly according to claim 1 in which said potting compound comprises an epoxy resin.
Claim 9
Dependent Claim 20 words
An assembly according to claim 1 in which said potting compound comprises an epoxy resin and a polyamide curing agent.
Claim 10
Dependent Claim 16 words
An assembly according to claim 1 in which said ferrite element has a coating of polymonochloroparaxylylene.
Claim 11
Dependent Claim 20 words
An assembly according to claim 1 in which said means providing a chamber is a casing of an electroexplosive device.
Claim 12
Dependent Claim 36 words
An assembly according to claim 1 having an interface between said dielectric heat transfer liquid and said potting compound, and in which said ferrite element is located entirely on the liquid dielectric side of said interface.
Claim 13
Dependent Claim 120 words
A filtered electrical connection assembly comprising: a chamber defined by a wall and having an opening at one end; a dielectric heat transfer liquid located within said chamber; a lossy magnetostrictive ferrite element located within said chamber, and immersed in said dielectric heat transfer liquid, said ferrite element having a hole extending through it; at least one electrical conductor extending through said opening into said chamber and through the hole in said ferrite element; a potting compound located within the chamber between the dielectric heat transfer liquid and the opening, said potting compound filling the space between said electrical conductor means and said wall to provide a seal between the dielectric heat transfer liquid and the exterior of the chamber.
Claim 14
Dependent Claim 120 words
A filtered electrical connection assembly comprising: a chamber defined by a wall and having an opening at one end; a dielectric heat transfer liquid located within said chamber; a lossy magnetostrictive ferrite element located within said chamber, and immersed in said dielectric heat transfer liquid, said ferrite element having a hole extending through it; at least one electrical conductor extending through said opening into said chamber and through the hole in said ferrite element; a potting compound located within the chamber between the dielectric heat transfer liquid and the opening, said potting compound filling the space between said electrical conductor means and said wall to provide a seal between the dielectric heat transfer liquid and the exterior of the chamber.
Claim 15
Independent Claim 162 words
The method of making a filtered electrical connection assembly comprising the steps of: providing a chamber bounded by a wall composed, at least in part, of a thermally conductive material, and having an open end and a closed opposite end; positioning electrical conductor means so that it extends through said open end into said chamber; positioning a lossy magnetostrictive ferrite element within said chamber in magnetically coupled relationship to said electrical conductor means; positioning said chamber with its open end substantially above said closed end; introducing into said chamber a sufficient quantity of dielectric heat transfer liquid to immerse said ferrite element; thereafter introducing into said chamber an uncured potting compound in an amount sufficient to cover the surface of said dielectric heat transfer liquid and to provide a seal between the dielectric heat transfer liquid and the exterior of the chamber; and curing said potting compound, thereby sealing said dielectric heat transfer liquid and the immersed ferrite element within said chamber.
Claim 16
Independent Claim 162 words
The method of making a filtered electrical connection assembly comprising the steps of: providing a chamber bounded by a wall composed, at least in part, of a thermally conductive material, and having an open end and a closed opposite end; positioning electrical conductor means so that it extends through said open end into said chamber; positioning a lossy magnetostrictive ferrite element within said chamber in magnetically coupled relationship to said electrical conductor means; positioning said chamber with its open end substantially above said closed end; introducing into said chamber a sufficient quantity of dielectric heat transfer liquid to immerse said ferrite element; thereafter introducing into said chamber an uncured potting compound in an amount sufficient to cover the surface of said dielectric heat transfer liquid and to provide a seal between the dielectric heat transfer liquid and the exterior of the chamber; and curing said potting compound, thereby sealing said dielectric heat transfer liquid and the immersed ferrite element within said chamber.
Claim 17
Dependent Claim 31 words
The method according to claim 13 in which the ferrite element is completely immersed in said dielectric heat transfer liquid whereby the potting compound is maintained separated from said ferrite element.
Claim 18
Dependent Claim 27 words
The method according to claim 13 including the step of degasifying said quantity of dielectric heat transfer liquid before introducing said quantity of liquid into said chamber.
Claim 19
Dependent Claim 16 words
The method according to claim 13 in which the potting compound shrinks during said curing step.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1995-10-06 1996-04-06 1996-10-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1999-10-06 2000-04-06 2000-10-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2003-10-06 2004-04-06 2004-10-06 $7700.00 Window Closed / Lapsed

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