Claims Analysis
Total Claims: 7
Claim 1
Independent Claim
220 words
A method for manufacturing a bipolar transistor semiconductor device having a laterally graded emitter, the method comprising the steps of: forming an epitaxial layer disposed on a first conductivity type semiconductor substrate, said epitaxial layer being of a second conductivity type; forming a base region of the second conductivity type in said epitaxial layer; growing a first oxide layer on said epitaxial layer; growing a second oxide layer on said first oxide layer; forming a nitride layer over said second oxide layer; etching a predetermined region of said nitride layer to form an emitter window; depositing polycrystalline silicon of a low concentration polycrystalline silicon within the emitter window to form sidewalls of low concentration polycrystalline silicon therein by using a photolithography mask pattern, etching the portion of said first and second oxide layers disposed below the surface of said emitter window, including portions below said sidewalls, to form a deeper emitter window; filling said deeper emitter window, defined by the window area around the periphery of said sidewalls, with a polycrystalline silicon material; ion implanting a high impurity concentration into said filled deeper emitter window, and forming an emitter electrode region having high concentration polycrystalline silicon using a photolithography process; and diffusing, using a thermal annealing process, an emitter diffusion region into the base region formed in said epitaxial layer.
Claim 2
Independent Claim
220 words
A method for manufacturing a bipolar transistor semiconductor device having a laterally graded emitter, the method comprising the steps of: forming an epitaxial layer disposed on a first conductivity type semiconductor substrate, said epitaxial layer being of a second conductivity type; forming a base region of the second conductivity type in said epitaxial layer; growing a first oxide layer on said epitaxial layer; growing a second oxide layer on said first oxide layer; forming a nitride layer over said second oxide layer; etching a predetermined region of said nitride layer to form an emitter window; depositing polycrystalline silicon of a low concentration polycrystalline silicon within the emitter window to form sidewalls of low concentration polycrystalline silicon therein by using a photolithography mask pattern, etching the portion of said first and second oxide layers disposed below the surface of said emitter window, including portions below said sidewalls, to form a deeper emitter window; filling said deeper emitter window, defined by the window area around the periphery of said sidewalls, with a polycrystalline silicon material; ion implanting a high impurity concentration into said filled deeper emitter window, and forming an emitter electrode region having high concentration polycrystalline silicon using a photolithography process; and diffusing, using a thermal annealing process, an emitter diffusion region into the base region formed in said epitaxial layer.
Claim 3
Dependent Claim
13 words
The method of claim 1, wherein said first conductivity type is p type.
Claim 4
Dependent Claim
13 words
The method of claim 1, wherein said second conductivity type is n type.
Claim 5
Dependent Claim
32 words
The method of claim 1, wherein in said diffusing step said sidewalls of low concentration polycrystalline silicon and said filled emitter window of high concentration polycrystalline silicon serve as the diffusion source.
Claim 6
Dependent Claim
54 words
The method of claim 1, wherein said emitter diffusion region includes first portions of low impurity concentration disposed below said sidewalls of low concentration polycrystalline silicon and a second portion of high impurity concentration disposed below said deeper emitter window but not including the regions defined by said first portions of low impurity concentration.
Claim 7
Dependent Claim
27 words
The method of claim 1, wherein said sidewalls are doped by the high concentration polycrystalline silicon resulting in said sidewalls having a higher concentration polycrystalline silicon material.