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US5147740A Expired / Lapsed US ⏱️ 0.0 years remaining

Structure and process for fabricating conductive patterns having sub-half micron dimensions

Assignee: Conexant Systems LLC
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Filing: 1990-08-09
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Granted: 1992-09-15
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Expires: 2010-08-09
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Abstract

Abstract A mask and lithographic process is disclosed for the formation of conductive patterns on substrates, particularly in connection with the formation of high electron mobility transistors (HEMT) and metal-semiconductor field effect transistors (MESFET). The technique allows the formation of sub-half micron conductive patterns on semiconductor substrates using optical lithography and a multilayer portable conformable mask. The method includes the application of optical contact lithography to a conventional photoresist followed by a deep UV flood exposure of an underlying multilayer PMGI portion. Metal is deposited on a semiconductor substrate through the mask formed by the photoresist and PMGI layers to produce sub-half micron conductive patterns.

Inventors

  • 👤 Gerald D. Robinson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 17:40
CPC Classifications
H; H10; H10D; H10D30/00; H10D30/01; H10D30/061; H10D30/0612; G; G03; G03F; G03F7/00; G03F7/004; G03F7/09; G03F7/094; H10D30/015; H10D64/00; H10D64/01; H10D64/012; H10D64/0124; H10D64/0125; H10P; H10P76/00; H10P76/20; H10P76/202

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 151 words
A method of masking a semiconductor substrate comprising: selecting a semiconductor substrate; depositing a first portion over said semiconductor substrate, said first portion being formed by depositing a plurality of successive layers over one another with each of said layers having a successively increasing concentration of the deposited material; depositing a second portion over said first portion; exposing said second portion to radiation to define a pattern in said second portion; developing said second portion to define openings through said second portion corrresponding to said pattern; exposing said first portion to radiation through said openings to define a tapered pattern of exposure of sub-half-micron dimensions adjacent said substrate; and developing said first portion to form openings tapering from the dimensions of the openings in said second portion to sub-half-micron openings at the interface between said first portion and said substrate in a pattern corresponding to the openings in said second portion.
Claim 2
Independent Claim 151 words
A method of masking a semiconductor substrate comprising: selecting a semiconductor substrate; depositing a first portion over said semiconductor substrate, said first portion being formed by depositing a plurality of successive layers over one another with each of said layers having a successively increasing concentration of the deposited material; depositing a second portion over said first portion; exposing said second portion to radiation to define a pattern in said second portion; developing said second portion to define openings through said second portion corrresponding to said pattern; exposing said first portion to radiation through said openings to define a tapered pattern of exposure of sub-half-micron dimensions adjacent said substrate; and developing said first portion to form openings tapering from the dimensions of the openings in said second portion to sub-half-micron openings at the interface between said first portion and said substrate in a pattern corresponding to the openings in said second portion.
Claim 3
Dependent Claim 37 words
The method of claim 1 wherein said step of depositing said first portion includes depositing a plurality of layers of PMGI of different concentrations and wherein said step of depositing a second portion comprises depositing a photoresist.
Claim 4
Dependent Claim 83 words
The method of claim 2 wherein said semiconductor material is gallium arsenide and said plurality of layers in said PMGI comprise a first layer deposited using a concentration of three parts of PMGI to one part solvent, a second layer deposited on said first layer, having a concentration of four parts PMGI to one part solvent and a third layer deposited on said second layer, having a concentration of five parts PMGI to one part solvent; and said photoresist, comprising a positive photoresist.
Claim 5
Dependent Claim 50 words
The method of claim 3 wherein said step of exposing said second portion comprises exposing said second portion to a UV radiation in the range of 320 nm, and said step of exposing said first portion comprises exposing said first portion with UV radiation having a wavelength of 245 nm.
Claim 6
Dependent Claim 44 words
The method of claim 4 wherein said openings in said second portion are formed in the range of one micron and wherein the UV and developing of said first portion openings create tapered openings from one micron tapering to 0.25 microns adjacent said substrate.
Claim 7
Independent Claim 173 words
A method of masking a semiconductor substrate comprising: selecting a semiconductor substrate; depositing a first portion over said semiconductor substrate, said first portion being formed by depositing a plurality of successive layers over one another with each of said layers having a successively increasing concentration of the deposited material; depositing a second portion over said first portion; exposing said second portion to radiation to define a pattern in said second portion; developing said second portion to define openings through said second portion corresponding to said pattern; exposing said first level portion to radiation through said openings to define a tapered pattern of exposure of sub-half-micron dimensions adjacent said substrate; and developing said first portion to form openings tapering from the dimensions of the openings in said second portion to sub-half-micron openings at the interface between said first portion and said substrate in a pattern corresponding to the openings in said second portion; depositing a metal in the openings formed through said first and second portions to define a metal contact on said substrate.
Claim 8
Independent Claim 173 words
A method of masking a semiconductor substrate comprising: selecting a semiconductor substrate; depositing a first portion over said semiconductor substrate, said first portion being formed by depositing a plurality of successive layers over one another with each of said layers having a successively increasing concentration of the deposited material; depositing a second portion over said first portion; exposing said second portion to radiation to define a pattern in said second portion; developing said second portion to define openings through said second portion corresponding to said pattern; exposing said first level portion to radiation through said openings to define a tapered pattern of exposure of sub-half-micron dimensions adjacent said substrate; and developing said first portion to form openings tapering from the dimensions of the openings in said second portion to sub-half-micron openings at the interface between said first portion and said substrate in a pattern corresponding to the openings in said second portion; depositing a metal in the openings formed through said first and second portions to define a metal contact on said substrate.
Claim 9
Dependent Claim 31 words
The method of claim 6 further comprising the step of dissolving the second portion and lifting the metal to produce conductive portions on said substrate in the pattern of the openings.

References Cited (Backward Citations)

US4631249A Cited
US4814258A Cited
JPS6453423A Cited
JPS6481408A Cited
JPS6481406A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1995-09-15 1996-03-16 1996-09-15 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1999-09-15 2000-03-16 2000-09-15 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2003-09-15 2004-03-16 2004-09-15 $7700.00 Window Closed / Lapsed

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