Polyisocyanate mixture, a process for its preparation and its use in polyurethane coating compositions

Claim 2

A polyisocyanate mixture which has a uretdione content (calculated as C 2 N 2 O 2 ) of 8 to 25% by weight and an isocyanurate content (calculated as C 3 N 3 O 3 ) of not more than 24% by weight and comprises a) 20 to 60% by weight of a uretdione diisocyanate corresponding to formula I ##STR3## b) 0 to 40% by weight of an isocyanurate triisocyanate corresponding to the formula II ##STR4## c) 15 to 60% by weight of higher homologues of the polyisocyanates corresponding to formulas I and II containing more than one uretdione ring and/or isocyanurate ring and d) a total of not more than 1% by weight of 1,6-diisocyanatohexane (HDI) and 1-isocyanato-3,3,5-trimethyl-5-isocyanatomethyl cyclohexane (IPDI), wherein the percentages of a), b), c) and d) add up to 100, based on the weight of a), b), c) and d), and wherein R 1 , R 2 and R 3 are identical or different and represent the hydrocarbon radicals linking the isocyanate groups of HDI or IPDI, in the latter case the isocyanate groups being linked to the cycloaliphatic ring, provided that at least 15 mole % and not more than 95 mole % of the radicals mentioned represent hexamethylene radicals.

Claim 3

A process for the preparation of a polyisocyanate mixture which has a uretdione content (calculated as C 2 N 2 O 2 ) of 8 to 25% by weight and an isocyanurate content (calculated as C 3 N 3 O 3 ) of not more than 24% by weight and comprises a) 20 to 60% by weight of a uretdione diisocyanate corresponding to formula I ##STR5## b) 0 to 40% by weight of an isocyanurate triisocyanate corresponding to the formula II ##STR6## c) 15 to 60% by weight of higher homologues of the polyisocyanates corresponding to formulas I and II containing more than one uretdione ring and/or isocyanurate ring and d) a total of not more than 1% by weight of 1,6-diisocyanatohexane (HDI) and 1-isocyanato-3,3,5-trimethyl-5-isocyanatomethyl cyclohexane (IPDI), wherein the percentages of a), b), c) and d) add up to 100, based on the weight of a), b), c) and d), and wherein R 1 , R 2 and R 3 are identical or different and represent the hydrocarbon radicals linking the isocyanate groups of HDI or IPDI, in the latter case the isocyanate groups being linked to the cycloaliphatic ring, provided that at least 15 mole % and not more than 95 mole % of the radicals mentioned represent hexamethylene radicals, which comprises dimerizing a portion of the isocyanate groups of a mixture of HDI and IPDI in the molar ratio of 1:9 to 9:1 in the presence of a catalyst which accelerates the dimerization of isocyanate groups, terminating the dimerization reaction after 10 to 60% of the isocyanate groups present in the starting mixture have reacted, and subsequently removing the unreacted diisocyanate excess by thin film distillation down to a residual content of not more than 1% by weight.

Claim 4

A process for the preparation of a polyisocyanate mixture which has a uretdione content (calculated as C 2 N 2 O 2 ) of 8 to 25% by weight and an isocyanurate content (calculated as C 3 N 3 O 3 ) of not more than 24% by weight and comprises a) 20 to 60% by weight of a uretdione diisocyanate corresponding to formula I ##STR5## b) 0 to 40% by weight of an isocyanurate triisocyanate corresponding to the formula II ##STR6## c) 15 to 60% by weight of higher homologues of the polyisocyanates corresponding to formulas I and II containing more than one uretdione ring and/or isocyanurate ring and d) a total of not more than 1% by weight of 1,6-diisocyanatohexane (HDI) and 1-isocyanato-3,3,5-trimethyl-5-isocyanatomethyl cyclohexane (IPDI), wherein the percentages of a), b), c) and d) add up to 100, based on the weight of a), b), c) and d), and wherein R 1 , R 2 and R 3 are identical or different and represent the hydrocarbon radicals linking the isocyanate groups of HDI or IPDI, in the latter case the isocyanate groups being linked to the cycloaliphatic ring, provided that at least 15 mole % and not more than 95 mole % of the radicals mentioned represent hexamethylene radicals, which comprises dimerizing a portion of the isocyanate groups of a mixture of HDI and IPDI in the molar ratio of 1:9 to 9:1 in the presence of a catalyst which accelerates the dimerization of isocyanate groups, terminating the dimerization reaction after 10 to 60% of the isocyanate groups present in the starting mixture have reacted, and subsequently removing the unreacted diisocyanate excess by thin film distillation down to a residual content of not more than 1% by weight.

Claim 5

The process of claim 2 wherein said catalyst comprises an organic phosphine.

Claim 6

The process of claim 2 wherein the dimerization is carried out in the presence of co-catalyst comprising a mono- or polyhydric alcohol.

Claim 7

The process of claim 3 wherein the dimerization is carried out in the presence of co-catalyst comprising a mono- or polyhydric alcohol.

Claim 8

The process of claim 2 wherein said catalyst comprises tri-n-butylphosphine or tri-n-octylphosphine.

Claim 9

The process of claim 4 wherein said catalyst comprises tri-n-butylphosphine or tri-n-octylphosphine.

Claim 10

The process of claim 5 wherein said catalyst comprises tri-n-butylphosphine or tri-n-octylphosphine.

Claim 11

A polyurethane coating composition which comprises the polyisocyanate mixture of claim 1, optionally blocked with blocking agents for isocyanate groups, and a component containing at least two isocyanate-reactive groups.