Claims Analysis
Total Claims: 11
Claim 1
Independent Claim
155 words
A method for preparing an isocyanate-uretdione having a uretdione content of at least about 85% having the formula: ##STR9## wherein the R groups are identical to or different from each other and consist essentially of hydrocarbon groups having the formula: ##STR10## wherein n is an integral or fractional number from 1 to 5, which comprises: (a) dimerizing some of the isocyanate groups of an aliphatic diisocyanate compound having the formula: ##STR11## or a mixture thereof, in the presence of a catalyst compound having the formula: X.sub.m P(NR.sub.2).sub.3-m wherein m is 0, 1 or 2; x is a --Cl, --OR or R group, wherein R is identical or different alkyl, aralkyl or alkyl-substituted cycloalkyl groups, at a temperature in the range of 0°-80° C., such that said aliphatic diisocyanate or diisocyanate mixture is converted to 5-70% by weight of said isocyanate-uretdione; and (b) isolating said isocyanate-uretdione from the reaction mixture without prior deactivation of said catalyst.
Claim 2
Independent Claim
155 words
A method for preparing an isocyanate-uretdione having a uretdione content of at least about 85% having the formula: ##STR9## wherein the R groups are identical to or different from each other and consist essentially of hydrocarbon groups having the formula: ##STR10## wherein n is an integral or fractional number from 1 to 5, which comprises: (a) dimerizing some of the isocyanate groups of an aliphatic diisocyanate compound having the formula: ##STR11## or a mixture thereof, in the presence of a catalyst compound having the formula: X.sub.m P(NR.sub.2).sub.3-m wherein m is 0, 1 or 2; x is a --Cl, --OR or R group, wherein R is identical or different alkyl, aralkyl or alkyl-substituted cycloalkyl groups, at a temperature in the range of 0°-80° C., such that said aliphatic diisocyanate or diisocyanate mixture is converted to 5-70% by weight of said isocyanate-uretdione; and (b) isolating said isocyanate-uretdione from the reaction mixture without prior deactivation of said catalyst.
Claim 3
Dependent Claim
20 words
A method according to claim 1, wherein said dimerization is effected at a temperature in the range of 10°-30° C.
Claim 4
Dependent Claim
16 words
The method according to claim 1, wherein R of said catalyst is a lower alkyl group.
Claim 5
Dependent Claim
28 words
The method according to claim 1, wherein said isocyanate-uretdione is capable of readily dissociating to an extent of greater than 70% into said aliphatic diisocyanate compound or compounds.
Claim 6
Dependent Claim
31 words
The method according to claim 1, wherein said diisocyanate or diisocyanate mixture is dimerized such that about 30-60%, by weight, of said diisocyanate or diisocyanate mixture is converted to said isocyanate-uretdione.
Claim 7
Dependent Claim
20 words
The method according to claim 1, wherein said catalyst is used in the amount of 0.1 to 5% by weight.
Claim 8
Dependent Claim
11 words
The method according to claim 1, wherein said catalyst is tris-phosphine.
Claim 9
Dependent Claim
25 words
The method according to claim 1, wherein said isocyanate-uretdione is isolated from the reaction mixture by thin-layer distillation at 100°-120° C. and 0.01-0.5 mm Hg.
Claim 10
Dependent Claim
25 words
The method according to claim 1, wherein the dimerization with the aid of said catalyst is conducted at a temperature of 10° to 30° C.
Claim 11
Dependent Claim
18 words
The method according to claim 6, wherein said catalyst is used in the amount of 0.5-2% by weight.